Compact ISH100/30025/0/0/00/0/00/00/00 servo motor for high-dynamic motion control in OEM machinery
Description
The ISH100/30025/0/0/00/0/00/00/00 is a high-performance permanent magnet synchronous servo motor from ELAU,now part of Schneider Electric’s PacDrive automation portfolio.Designed for precision motion in demanding industrial environments,it delivers exceptional torque density,dynamic response,and mechanical robustness—ideal for packaging,material handling,and discrete manufacturing applications.
Engineered with a compact 100 mm flange and optimized electromagnetic design,the ISH100/30025/0/0/00/0/00/00/00 combines high continuous torque output with minimal cogging torque,ensuring smooth velocity control even at low speeds—critical for applications like labeling,indexing,and robotic pick-and-place.
Application Scenarios
At a leading European confectionery plant,frequent jams and inconsistent product spacing plagued a decades-old wrapping line using mechanical cams and pneumatic actuators.The integrator replaced the legacy drive system with a modern ELAU-based solution centered on the ISH100/30025/0/0/00/0/00/00/00 servo motor,synchronized via PacDrive to coordinate film feed,sealing jaws,and product pushers.The result:cycle time increased by 22%,product waste dropped by 35%,and changeovers between SKUs went from 45 minutes to under 8—thanks to electronic gearing and recipe-driven motion profiles.For OEMs and retrofit specialists,the ISH100/30025/0/0/00/0/00/00/00 transforms rigid machinery into agile,software-defined production assets.
Parameter
Main Parameters Value/Description
Product Model ISH100/30025/0/0/00/0/00/00/00
Manufacturer ELAU(Schneider Electric)
Product Category Permanent Magnet Synchronous Servo Motor
Frame Size/Flange IEC 100 mm square(B5 mounting)
Rated Continuous Torque 2.5 Nm(at 3000 rpm)
Peak Torque 7.5 Nm(for<1 sec overload)
Rated Speed 3000 rpm(field-weakening up to 4500 rpm optional)
Feedback Device Integrated resolver(standard);optional Sin/Cos encoder
Protection Class IP65(dust-tight and protected against water jets)
Cooling Method Natural convection(no fan required for standard duty)
Thermal Protection Built-in PTC thermistor for winding overheat detection
Shaft Configuration Smooth shaft with keyway(ISO 286 tolerance),no brake(as per“0”brake code)
Technical Principles and Innovative Values
Zero-Cogging Electromagnetic Design:The ISH100/30025/0/0/00/0/00/00/00 uses skewed stator laminations and optimized magnet placement to virtually eliminate cogging torque—enabling buttery-smooth motion at speeds as low as 10 rpm,essential for delicate handling of fragile products like biscuits or vials.
Resolver-Based Robustness:Unlike optical encoders vulnerable to dust,oil,or condensation,the standard resolver in the ISH100/30025/0/0/00/0/00/00/00 operates reliably in washdown zones(IP65)and high-vibration environments—common in meat processing or bottling plants.
PacDrive Ecosystem Integration:Fully compatible with ELAU/Schneider PacDrive3 controllers and servo drives,enabling single-software configuration(MotionWorks),automatic motor identification,and real-time diagnostics via CANopen or EtherCAT.
High Inertia-to-Torque Ratio:Optimized rotor inertia allows rapid acceleration/deceleration without overshoot—critical for high-cycle applications like cartoning or case packing where timing precision directly impacts throughput.
Modular Coding System:The long model string(e.g.,/0/0/00/…)reflects ELAU’s precise configurability—each segment defines brake,feedback,cable,shaft,etc.—ensuring exact match to application needs without over-engineering.
Application Cases and Industry Value
In a U.S.-based medical device factory,the ISH100/30025/0/0/00/0/00/00/00 was deployed on a sterile pouch sealing machine requiring±0.1 mm positioning repeatability.Paired with a PacDrive MLC controller,it executed synchronized motion across three axes—film advance,heat sealing,and ejection—with zero mechanical backlash.Over 14 months of 24/7 operation,the system achieved 99.8%uptime,far exceeding the 92%target.Similarly,an Italian pasta packaging OEM standardized on the ISH100/30025/0/0/00/0/00/00/00 across its vertical form-fill-seal(VFFS)line family,citing its compact size,plug-and-play wiring,and ability to handle frequent recipe changes as decisive advantages over competitors’motors.
Related Product Combination Solutions
ISH100/30025/1/0/00/0/00/00/00:Same motor with spring-applied holding brake for vertical axis safety
PacDrive MLC 310:ELAU multi-axis logic controller for coordinated motion and PLC functions
ISD100-30025:Matching servo drive optimized for ISH100 series(supports STO,SS1 safety functions)
ISH130/40035/0/0/00/0/00/00/00:Larger 130 mm frame for higher torque(3.5 Nm continuous)
ELAU Cable Kit ISH-PWR-RES-5M:Pre-assembled hybrid power+resolver cable(5 m)
PacDrive Studio:Engineering software for motion programming,simulation,and HMI integration
ISF70/15010/0/0/00/0/00/00/00:Smaller 70 mm servo for auxiliary axes or tight spaces
Schneider Lexium ILA3:Alternative EC servo series for cost-sensitive applications
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