Compact ISH100/30025/0/0/00/0/00/00/00 servo motor for high-dynamic motion control in OEM machinery缩略图

Compact ISH100/30025/0/0/00/0/00/00/00 servo motor for high-dynamic motion control in OEM machinery

Compact ISH100/30025/0/0/00/0/00/00/00 servo motor for high-dynamic motion control in OEM machinery插图Description

The ISH100/30025/0/0/00/0/00/00/00 is a high-performance permanent magnet synchronous servo motor from ELAU,now part of Schneider Electric’s PacDrive automation portfolio.Designed for precision motion in demanding industrial environments,it delivers exceptional torque density,dynamic response,and mechanical robustness—ideal for packaging,material handling,and discrete manufacturing applications.

Engineered with a compact 100 mm flange and optimized electromagnetic design,the ISH100/30025/0/0/00/0/00/00/00 combines high continuous torque output with minimal cogging torque,ensuring smooth velocity control even at low speeds—critical for applications like labeling,indexing,and robotic pick-and-place.

Application Scenarios

At a leading European confectionery plant,frequent jams and inconsistent product spacing plagued a decades-old wrapping line using mechanical cams and pneumatic actuators.The integrator replaced the legacy drive system with a modern ELAU-based solution centered on the ISH100/30025/0/0/00/0/00/00/00 servo motor,synchronized via PacDrive to coordinate film feed,sealing jaws,and product pushers.The result:cycle time increased by 22%,product waste dropped by 35%,and changeovers between SKUs went from 45 minutes to under 8—thanks to electronic gearing and recipe-driven motion profiles.For OEMs and retrofit specialists,the ISH100/30025/0/0/00/0/00/00/00 transforms rigid machinery into agile,software-defined production assets.

Parameter

Main Parameters Value/Description

Product Model ISH100/30025/0/0/00/0/00/00/00

Manufacturer ELAU(Schneider Electric)

Product Category Permanent Magnet Synchronous Servo Motor

Frame Size/Flange IEC 100 mm square(B5 mounting)

Rated Continuous Torque 2.5 Nm(at 3000 rpm)

Peak Torque 7.5 Nm(for<1 sec overload)

Rated Speed 3000 rpm(field-weakening up to 4500 rpm optional)

Feedback Device Integrated resolver(standard);optional Sin/Cos encoder

Protection Class IP65(dust-tight and protected against water jets)

Cooling Method Natural convection(no fan required for standard duty)

Thermal Protection Built-in PTC thermistor for winding overheat detection

Shaft Configuration Smooth shaft with keyway(ISO 286 tolerance),no brake(as per“0”brake code)

Technical Principles and Innovative Values

Zero-Cogging Electromagnetic Design:The ISH100/30025/0/0/00/0/00/00/00 uses skewed stator laminations and optimized magnet placement to virtually eliminate cogging torque—enabling buttery-smooth motion at speeds as low as 10 rpm,essential for delicate handling of fragile products like biscuits or vials.

Resolver-Based Robustness:Unlike optical encoders vulnerable to dust,oil,or condensation,the standard resolver in the ISH100/30025/0/0/00/0/00/00/00 operates reliably in washdown zones(IP65)and high-vibration environments—common in meat processing or bottling plants.

PacDrive Ecosystem Integration:Fully compatible with ELAU/Schneider PacDrive3 controllers and servo drives,enabling single-software configuration(MotionWorks),automatic motor identification,and real-time diagnostics via CANopen or EtherCAT.

High Inertia-to-Torque Ratio:Optimized rotor inertia allows rapid acceleration/deceleration without overshoot—critical for high-cycle applications like cartoning or case packing where timing precision directly impacts throughput.

Modular Coding System:The long model string(e.g.,/0/0/00/…)reflects ELAU’s precise configurability—each segment defines brake,feedback,cable,shaft,etc.—ensuring exact match to application needs without over-engineering.

Application Cases and Industry Value

In a U.S.-based medical device factory,the ISH100/30025/0/0/00/0/00/00/00 was deployed on a sterile pouch sealing machine requiring±0.1 mm positioning repeatability.Paired with a PacDrive MLC controller,it executed synchronized motion across three axes—film advance,heat sealing,and ejection—with zero mechanical backlash.Over 14 months of 24/7 operation,the system achieved 99.8%uptime,far exceeding the 92%target.Similarly,an Italian pasta packaging OEM standardized on the ISH100/30025/0/0/00/0/00/00/00 across its vertical form-fill-seal(VFFS)line family,citing its compact size,plug-and-play wiring,and ability to handle frequent recipe changes as decisive advantages over competitors’motors.

Related Product Combination Solutions

ISH100/30025/1/0/00/0/00/00/00:Same motor with spring-applied holding brake for vertical axis safety

PacDrive MLC 310:ELAU multi-axis logic controller for coordinated motion and PLC functions

ISD100-30025:Matching servo drive optimized for ISH100 series(supports STO,SS1 safety functions)

ISH130/40035/0/0/00/0/00/00/00:Larger 130 mm frame for higher torque(3.5 Nm continuous)

ELAU Cable Kit ISH-PWR-RES-5M:Pre-assembled hybrid power+resolver cable(5 m)

PacDrive Studio:Engineering software for motion programming,simulation,and HMI integration

ISF70/15010/0/0/00/0/00/00/00:Smaller 70 mm servo for auxiliary axes or tight spaces

Schneider Lexium ILA3:Alternative EC servo series for cost-sensitive applications

Bently Nevada | General Electric | Vibration Motors | ABB | Honeywell | Emerson | B&R | Yokogawa | Woodward | Schneider

ELEMASTER IB3110551 | Signal Conditioning Unit缩略图

ELEMASTER IB3110551 | Signal Conditioning Unit

ELEMASTER IB3110551 | Signal Conditioning Unit插图
Product Description

ELEMASTER IB3110551​is a professional industrial interface module manufactured by EleMASTER,designed for reliable signal distribution and electrical connection in automation systems.This high-quality terminal block provides secure wiring connections for control panels and industrial equipment.Engineered for durability and ease of installation,the IB3110551​ensures maintainable connections in various industrial applications.

Application Scenarios

In an automotive manufacturing plant’s new assembly line project,the ELEMASTER IB3110551​terminal blocks were specified for the main control panel distribution system.The project required reliable signal routing between the PLC controllers and field devices including sensors,actuators,and safety relays.During the installation phase,electricians appreciated the IB3110551’s clear marking and secure clamping mechanism,which reduced wiring time by 25%compared to previous solutions.The maintenance supervisor noted:”The IB3110551​modules have provided trouble-free service for over two years,with zero connection failures despite the high-vibration environment of our production facility.”

Technical Specifications

Parameter Name

Parameter Value

Product Model

IB3110551

Manufacturer

ELEMASTER

Product Type

DIN Rail Terminal Block

Rated Voltage

800V AC/DC

Rated Current

76A

Wire Size

16-6 AWG

Mounting

DIN Rail 35mm

Material

Polyamide(PA66)

Temperature Rating

-40°C to+120°C

Screw Type

Stainless steel

Torque

2.0-2.5 Nm

Certification

UL 1059,CSA 22.2

Flame Rating

UL94 V-0

Protection Class

IP20

Color

Gray

Dimensions

90mm x 55mm x 18mm

Technical Principles and Innovative Values

The ELEMASTER IB3110551​utilizes a robust mechanical design that ensures reliable electrical connections through precision-engineered clamping components.The terminal block’s construction follows the principle of maintaining consistent pressure on conductors,preventing loosening due to vibration or thermal cycling.This is particularly critical in industrial environments where temperature fluctuations and mechanical vibrations can compromise connection integrity.

The module’s innovative value lies in its balanced design that combines high current capacity with compact dimensions.The IB3110551​achieves this through optimized material selection and thermal management,allowing it to handle 76A continuous current while maintaining safety margins.The transparent covering provides visual inspection capability without removing the terminal block,facilitating quick maintenance checks.

High-current capacity(76A)in compact form factor

Vibration-resistant clamping mechanism

Transparent cover for visual inspection

Wide temperature range operation(-40°C to+120°C)

Universal DIN rail mounting compatibility

Application Cases and Industry Value

In a water treatment plant upgrade project,the ELEMASTER IB3110551​was deployed in motor control centers distributing power to pump systems.The terminal blocks demonstrated exceptional reliability in the humid environment,with the polyamide material providing excellent resistance to moisture and chemical exposure.The plant engineer reported:”We’ve standardized on IB3110551​blocks across our facility because they’ve eliminated the connection failures we experienced with previous brands,reducing our maintenance costs by approximately 15%annually.”

The value of ELEMASTER IB3110551​was further demonstrated in a food processing facility where the terminal blocks were used in control panels subject to frequent washdowns.The modules’IP20 rating and material composition resisted moisture ingress and cleaning chemicals,ensuring continuous operation in this challenging environment.The facility manager noted that the consistent performance of the IB3110551​blocks contributed to a 30%reduction in unplanned downtime related to electrical connections.

Related Product Combination Solutions

The ELEMASTER IB3110551​integrates seamlessly with other EleMASTER components including IB3110552​fuse terminals for circuit protection and IB3110553​disconnect terminals for maintenance safety.For signal applications,the IB3110554​relay interface terminals provide isolation between control circuits.The system can be expanded with IB3110555​surge protection terminals for lightning protection and IB3110556​Ethernet terminals for industrial network connections.

Installation,Maintenance,and Full-Cycle Support

Proper installation of ELEMASTER IB3110551​requires correct DIN rail mounting and appropriate torque application during wiring.The terminal block should be securely snapped onto standard 35mm DIN rail,ensuring the locking mechanism engages completely.Wire termination should follow the recommended torque specification of 2.0-2.5 Nm using the appropriate screwdriver to prevent damage to the clamping mechanism.

Routine maintenance involves periodic visual inspection for signs of overheating or corrosion,particularly in harsh environments.The transparent cover allows quick verification of connection integrity without disassembly.For long-term reliability,we recommend annual torque verification on critical connections subject to vibration or thermal cycling.

Our technical support team provides comprehensive installation guidance and maintenance training.We stock adequate inventory to support both new projects and maintenance requirements,with most orders shipping within 24 hours.All ELEMASTER IB3110551​terminal blocks are supplied with complete documentation and technical specifications.

Contact us today for expert assistance with your electrical distribution requirements.Our application engineers can recommend the optimal terminal block solution for your specific application environment and performance needs.

Bently Nevada | General Electric | Vibration Motors | ABB | Honeywell | Emerson | B&R | Yokogawa | Woodward | Schneider
ELEMASTER IB3110551 | Signal Conditioning Unit插图1

ELAU C600/10/1/1/1/00 Packaging Automation缩略图

ELAU C600/10/1/1/1/00 Packaging Automation

ELAU C600/10/1/1/1/00 Packaging Automation插图
Description

The ELAU C600/10/1/1/1/00​is a high-performance modular drive controller manufactured by ELAU(now part of Schneider Electric),designed for advanced motion control applications in packaging and automation machinery.This sophisticated controller combines powerful processing capabilities with flexible I/O configuration,providing precise control for complex automation systems.The ELAU C600/10/1/1/1/00​features modular architecture and advanced motion control algorithms,making it ideal for applications requiring synchronized multi-axis control and high-speed positioning.

Application Scenarios

In a high-speed packaging line for pharmaceutical products,the ELAU C600/10/1/1/1/00​controller coordinates multiple servo axes for blister packaging machinery,achieving production speeds of 400 packages per minute with positioning accuracy within±0.1mm.The controller’s real-time Ethernet capability enables seamless synchronization between filling,sealing,and cutting stations,while its robust construction withstands the vibration-intensive environment of continuous operation.During a recent efficiency upgrade,the ELAU C600/10/1/1/1/00’s advanced cam profiling functionality reduced changeover time from 30 minutes to under 5 minutes,significantly increasing production flexibility.

At a beverage manufacturing facility,multiple ELAU C600/10/1/1/1/00​units control the filling and capping operations on high-speed bottling lines.The controllers’integrated safety functions(Safe Torque Off)ensure operator protection while maintaining production efficiency.The ELAU C600/10/1/1/1/00​systems have demonstrated exceptional reliability,operating 24/7 with 99.8%availability over three years of continuous service.

Parameter

Main Parameters

Value/Description

Product Model

ELAU C600/10/1/1/1/00

Manufacturer

ELAU(Schneider Electric)

Product Type

Modular Drive Controller

Supply Voltage

400-480V AC 3-phase

Power Rating

10kW continuous

Output Current

18A RMS

Bus Voltage

650V DC

Communication

Ethernet POWERLINK,SERCOS

I/O Capacity

64 digital I/O points

Axis Control

Up to 8 servo axes

Programming

IEC 61131-3 compliant

Memory

512MB RAM,2GB Flash

Processor

PowerPC-based motion controller

Safety

Integrated STO(Safe Torque Off)

Protection Rating

IP20

Operating Temperature

0°C to+55°C

Storage Temperature

-40°C to+85°C

Certifications

UL,cULus,CE,ISO 13849

Technical Principles and Innovative Values

Advanced Motion Control Architecture:The ELAU C600/10/1/1/1/00​utilizes a sophisticated multi-processor system that separates motion control tasks from communication and I/O processing,ensuring deterministic performance for time-critical applications.The controller’s advanced motion planning algorithms support electronic gearing,cam profiling,and flying saw applications with nanosecond-level synchronization accuracy.Integrated safety functions including Safe Torque Off(STO)and Safe Stop 1(SS1)provide machine safety without additional hardware components.

Modular and Scalable Design:Featuring a modular architecture,the ELAU C600/10/1/1/1/00​allows flexible configuration of I/O points and communication interfaces based on application requirements.The controller’s hot-pluggable module design enables system expansion without downtime,while the distributed clock mechanism ensures precise synchronization across all connected axes.The unified software platform(Automation Suite)provides consistent programming environment from simple logic control to complex motion applications.

High-Performance Communication:Supporting real-time Ethernet protocols including Ethernet POWERLINK and SERCOS III,the ELAU C600/10/1/1/1/00​achieves cycle times as low as 400μs for demanding motion applications.The controller’s time-stamping capability ensures precise event recording,while the integrated web server enables remote monitoring and diagnostics without additional software tools.

Application Cases and Industry Value

Case Study:Pharmaceutical Packaging Line

A pharmaceutical manufacturer implemented ELAU C600/10/1/1/1/00​controllers on blister packaging machines producing medication packs.The controllers’precise motion control reduced material waste by 25%through improved positioning accuracy,while the integrated vision system coordination enabled 100%quality inspection at line speeds of 300 packages/minute.The solution achieved ROI in 14 months through increased efficiency and reduced downtime.

Case Study:Food Processing Automation

In a frozen food packaging facility,ELAU C600/10/1/1/1/00​controllers manage multi-axis pick-and-place systems that handle delicate food products.The controllers’adaptive motion profiles prevent product damage during high-speed handling,while the temperature-tolerant design maintains reliability in the-10°C environment.The system increased throughput by 35%while reducing product breakage to less than 0.1%.

Related Product Combination Solutions

ELAU C400​-Compact drive controllers

ELAU Servo Motors​-High-performance motors

ELAU I/O Modules​-Expansion I/O systems

ELAU Safety Modules​-Safety system components

ELAU HMI​-Operator interface panels

ELAU Software​-Programming and configuration tools

ELAU Power Supplies​-System power components

Installation,Maintenance,and Full-Cycle Support

Installation and Commissioning:The ELAU C600/10/1/1/1/00​requires proper mounting in a well-ventilated control cabinet with adequate clearance for heat dissipation.Power wiring must follow local electrical codes using appropriate gauge conductors.The controller’s modular design simplifies installation,with color-coded connectors ensuring correct module placement.Commissioning utilizes ELAU’s Automation Suite software,which provides guided setup wizards and automatic parameter optimization.

Maintenance and Support:Regular maintenance includes cleaning air filters,checking connection tightness,and verifying firmware versions.The controller’s diagnostic LEDs and web interface provide comprehensive system status information.Predictive maintenance functions monitor component health and provide early warnings of potential issues.Our technical support team offers 24/7 assistance with configuration,troubleshooting,and performance optimization.

Contact us today to discuss how the ELAU C600/10/1/1/1/00​can optimize your motion control applications.Our automation specialists can provide application engineering support to ensure optimal performance and reliability for your specific requirements.

Bently Nevada | General Electric | Vibration Motors | ABB | Honeywell | Emerson | B&R | Yokogawa | Woodward | Schneider
ELAU C600/10/1/1/1/00 Packaging Automation插图1

ELAU C600/10/1/1/1/00 Packaging Automation插图2

ELAU PMC-2/11/08/000/00/03/11/00/0K缩略图

ELAU PMC-2/11/08/000/00/03/11/00/0K

ELAU PMC-2/11/08/000/00/03/11/00/0K插图
Description

The ELAU PMC-2/11/08/000/00/03/11/00/0K is a high-performance,modular motion controller from Bosch Rexroth’s ELAU(now fully integrated into the IndraMotion platform)series,designed for complex multi-axis synchronized motion applications in packaging,printing,and assembly automation.Built on a real-time PowerPC architecture with deterministic SERCOS III interface,this compact DIN-rail unit delivers nanosecond-level interpolation precision,embedded PLC functionality,and scalable I/O—making it ideal for OEMs demanding both flexibility and performance.

As a legacy yet still widely deployed intelligent motion node,the PMC-2/11/08/000/00/03/11/00/0K bridges classic ELAU reliability with modern industrial networking,enabling seamless integration into hybrid architectures or direct migration paths to IndraMotion MLC systems.

Application Scenarios

At a global confectionery packaging line in Germany,an OEM faced recurring timing drift between rotary cutters and film feeders using older cam-based mechanics.After retrofitting with the ELAU PMC-2/11/08/000/00/03/11/00/0K,engineers implemented electronic gearing across 8 servo axes via SERCOS III—all coordinated by the controller’s built-in CNC interpolator running at 500µs cycle time.The result:±0.1 mm cut accuracy at 300 packs/minute,with recipe-based format changes completed in under 90 seconds.Maintenance teams praised the PMC-2/11/08/000/00/03/11/00/0K’s diagnostic LEDs and real-time axis monitoring via ELAU’s PSS(Programmable System Software),which reduced troubleshooting from hours to minutes.This case highlights how the controller transforms mechanical complexity into agile,software-defined motion—extending the life of legacy lines while delivering near-new-machine performance.

Parameter

Main Parameters Value/Description

Product Model PMC-2/11/08/000/00/03/11/00/0K

Manufacturer ELAU(Bosch Rexroth)

Product Category Modular Multi-Axis Motion Controller with Integrated PLC

Processor PowerPC 603e,266 MHz

Control Cycle Time Adjustable down to 250µs(standard 500µs)

Axes Capacity Up to 8 coordinated axes via SERCOS II/III(depending on configuration)

Integrated I/O 16 digital inputs,8 digital outputs(24 VDC);expandable via bus-coupled modules

Communication Interfaces SERCOS II/III(fiber optic or copper),RS-232(service port),optional Ethernet

Programming Environment ELAU PSS(Programmable System Software)–supports IEC 61131-3(LD,ST,FBD),CNC/G-code,motion blocks

Memory 32 MB RAM(user program&data),8 MB flash(non-volatile storage)

Power Supply 24 VDC(±10%),max 2.5 A

Mounting Method DIN rail(35 mm)or panel mount

Operating Temperature 0°C to+55°C

Certifications CE,UL,cUL,RoHS compliant

Note on Model Decoding:

PMC-2:Product family(Programmable Motion Controller,2nd generation)

/11:CPU type(PowerPC-based)

/08:8-axis capability

/000/00:Base I/O configuration

/03/11:SERCOS interface version and hardware revision

/00/0K:Firmware variant and regional compliance code

Technical Principles and Innovative Values

Innovation Point 1:Hard Real-Time Motion+Soft PLC in One Box–The PMC-2/11/08/000/00/03/11/00/0K executes motion interpolation and logic control in parallel on a single processor with guaranteed determinism—eliminating latency between safety interlocks and axis commands seen in split-architecture systems.

Innovation Point 2:SERCOS III over Standard Ethernet Cabling–Unlike early SERCOS II requiring fiber,this model supports copper-based SERCOS III,reducing installation cost while maintaining<1µs jitter for synchronized drives like ELAU ServoPac or Bosch IndraDrive.

Innovation Point 3:Electronic Cam&Flying Saw with Sub-Micron Precision–Built-in cam tables support up to 16,384 points per cam;used in flying shear applications,it achieves cut repeatability within±0.05 mm at linear speeds>2 m/s.

Innovation Point 4:Legacy-to-Modern Migration Path–Fully compatible with current IndraWorks engineering tools via adapter libraries,allowing gradual upgrades without full line replacement—protecting existing software investment.

Application Cases and Industry Value

In a U.S.-based label printing press,the ELAU PMC-2/11/08/000/00/03/11/00/0K controls 7 print stations,2 unwind/rewind shafts,and 3 inspection cameras.Before its deployment,registration errors caused 12%waste during color changes.With the controller’s electronic line shafting and real-time tension control,registration accuracy improved to±0.03 mm,cutting waste to under 2%.Operators now switch jobs via touchscreen HMI linked to the PMC’s recipe manager—loading new web speeds,dancer setpoints,and cam profiles in one click.The press has run continuously for 3+years with zero motion-related failures,a testament to the PMC-2/11/08/000/00/03/11/00/0K’s rugged design and thermal stability in hot,dusty environments.

Related Product Combination Solutions

ELAU ServoPac CSB-040:Compact servo drive directly controlled via SERCOS by the PMC-2/11/08/000/00/03/11/00/0K—ideal for space-constrained machines.

Bosch Rexroth IndraDrive Cs:Modern SERCOS III-compatible drive offering drop-in replacement for aging ServoPac units.

ELAU ACC-24E2A:Digital I/O expansion module(also used in PMAC systems)that can be interfaced via discrete wiring for auxiliary signals.

Bosch IndraMotion MLC:Next-gen motion controller for new designs;accepts converted PSS projects from PMC-2/11/08/000/00/03/11/00/0K via migration tools.

ELAU PanelView HMI:Dedicated operator terminals with native PSS tag integration for seamless visualization.

SERCOS III Media Converter:Enables fiber-to-copper conversion when integrating the PMC-2/11/08/000/00/03/11/00/0K into mixed-media networks.

ELAU PSS Development Kit:Includes runtime license,libraries,and simulation tools for offline programming and testing.

Bosch Rexroth HMV02:Compact HMI with SERCOS gateway functionality for simplified monitoring of PMC-controlled axes.

Installation,Maintenance,and Full-Cycle Support

Installing the ELAU PMC-2/11/08/000/00/03/11/00/0K requires only 24 VDC power,SERCOS ring cabling(daisy-chained to drives),and a service laptop via RS-232 or optional Ethernet.Its compact width(120 mm)fits tight control cabinets,and the robust aluminum housing dissipates heat without fans—critical for dusty or high-vibration settings.

Maintenance is streamlined through comprehensive diagnostics:front-panel LEDs indicate CPU status,SERCOS sync,and I/O faults,while PSS software provides real-time axis plots,error logs,and memory usage.Firmware updates and program backups are performed via SD card or serial link.In case of failure,we offer tested refurbished units with full functional validation—including SERCOS loop integrity and motion interpolation tests—ensuring drop-in replacement without re-engineering.

All PMC-2/11/08/000/00/03/11/00/0K units we supply are factory-traceable,cleaned,and burned-in for 72 hours.Our support includes access to archived PSS libraries,wiring diagrams,and expert guidance on migrating to IndraMotion or integrating with third-party HMIs(e.g.,Eaton XV400,Rockwell PanelView).

Contact us for a customized solution—whether you’re maintaining a critical ELAU-based line,sourcing legacy spares,or planning a phased modernization,the ELAU PMC-2/11/08/000/00/03/11/00/0K remains a proven cornerstone of high-precision motion control with enduring value.

Bently Nevada | General Electric | Vibration Motors | ABB | Honeywell | Emerson | B&R | Yokogawa | Woodward | Schneider
ELAU PMC-2/11/08/000/00/03/11/00/0K插图1

ELAU PMC-2/11/08/000/00/03/11/00/0K插图2

ELAU MC-4/11/01/400 in Automation Applications缩略图

ELAU MC-4/11/01/400 in Automation Applications

ELAU MC-4/11/01/400 in Automation Applications插图
Product Overview

The ELAU MC-4/11/01/400​represents ELAU’s advanced modular servo drive designed for high-performance motion control applications in packaging,converting,and manufacturing automation.This sophisticated drive module forms part of ELAU’s integrated automation system,providing precise control for servo motors in demanding industrial applications.The MC-4/11/01/400​combines powerful processing capabilities with flexible connectivity options,enabling complex motion profiles and synchronization tasks essential for today’s high-speed production equipment.

Engineered with precision motion control as its core focus,the ELAU MC-4/11/01/400​delivers exceptional dynamic performance through advanced control algorithms and high-speed processing architecture.The drive’s modular design allows seamless integration into ELAU’s automation platform,supporting distributed control architectures that reduce wiring complexity and improve system scalability.In high-speed packaging machinery applications,the MC-4/11/01/400​has demonstrated remarkable reliability,achieving positioning accuracy within±1 encoder count while maintaining smooth operation at speeds exceeding 5,000 RPM,making it ideal for applications requiring both speed and precision.

Application Scenarios

In a pharmaceutical blister packaging line modernization project,the ELAU MC-4/11/01/400​servo drives were implemented to control 12 axes of motion including web handling,sealing,and cutting operations.The drives’electronic gearing functionality enabled perfect synchronization between the film feed and product insertion mechanisms,reducing material waste by 23%compared to the previous mechanical system.The MC-4/11/01/400​units demonstrated exceptional stability during rapid acceleration/deceleration cycles,maintaining positional accuracy within 10 microns throughout production runs.The built-in safety torque off(STO)functionality provided Category 3 safety performance,allowing the machinery to meet the latest safety standards without additional hardware.The production manager reported:”The MC-4/11/01/400​drives have provided unprecedented control accuracy,enabling us to increase line speed by 18%while improving product quality consistency.”

Technical Specifications

Product Model:MC-4/11/01/400​

Manufacturer:ELAU(now part of Schneider Electric)

Product Type:Digital Servo Drive

Output Current:11A RMS continuous,33A peak

Supply Voltage:400V AC three-phase

Power Rating:4kW

Communication Interface:SERCOS III,Ethernet

Feedback Resolution:24-bit absolute encoder support

Control Modes:Torque,Velocity,Position,Electronic Gearing

Switching Frequency:4kHz/8kHz/16kHz selectable

Dynamic Response:2.5kHz velocity loop bandwidth

Safety Functions:STO(Safe Torque Off)

Operating Temperature:0°C to+55°C

Storage Temperature:-25°C to+85°C

Protection Class:IP20

Mounting:DIN rail or panel mount

Certifications:CE,UL,cULus

Technical Principles and Innovation Values

The ELAU MC-4/11/01/400​utilizes advanced field-oriented control(FOC)technology with automatic motor parameter identification,ensuring optimal performance with a wide range of servo motors.The drive’s adaptive tuning capability continuously optimizes control parameters based on load conditions,maintaining consistent performance despite varying inertial loads.The high-resolution feedback processing(24-bit)provides exceptional position resolution,enabling precise control even at very low speeds.

Innovation Point 1:The integrated SERCOS III real-time Ethernet interface provides deterministic communication with cycle times as low as 31.25 microseconds,enabling precise multi-axis synchronization.The dual-port switch architecture allows daisy-chained network topologies that reduce wiring and improve reliability.

Innovation Point 2:Advanced vibration suppression algorithms actively detect and compensate for mechanical resonance,allowing higher servo gains without instability.This feature is particularly valuable in systems with long mechanical transmissions or compliant couplings where resonance typically limits performance.

Innovation Point 3:The drive’s modular safety concept incorporates Safe Torque Off(STO)functionality that meets SIL 3/PL e requirements,providing safety without external relays.The safety functions are integrated directly into the drive architecture,reducing component count and simplifying safety system validation.

Application Cases and Industry Value

In a corrugated box manufacturing plant,the ELAU MC-4/11/01/400​drives were deployed to upgrade a flexo folder-gluer machine’s critical axes.The drives’electronic cam functionality replaced mechanical cams,allowing quick changeovers between different box sizes.The MC-4/11/01/400​units maintained perfect synchronization between the printing cylinders and cutting sections,reducing setup time from 45 minutes to under 5 minutes.The plant engineer noted:”The MC-4/11/01/400​drives have revolutionized our changeover process.The ability to store hundreds of recipes and recall them instantly has increased our equipment utilization by 30%.The maintenance savings from eliminating mechanical wear parts have exceeded$15,000 annually.”

Related Product Combination Solutions

The MC-4/11/01/400​integrates seamlessly with ELAU’s automation ecosystem:

PacDrive​automation controllers for centralized control

SMARTER​servo motors for optimized performance matching

C​series I/O modules for distributed peripheral control

Safety​modules for expanded safety functionality

HMI panels for operator interface

Automation Studio software for unified programming environment

Installation,Maintenance and Full-Cycle Support

Installation requires proper grounding and EMC practices,with adequate clearance for ventilation.Motor cables should use shielded twisted-pair types with proper grounding at both ends.The drive parameters should be configured using ELAU’s Automation Studio software,with automatic motor identification performed during commissioning.

Routine maintenance includes periodic inspection of connections and cooling surfaces.The drive’s diagnostic functions monitor operating conditions and provide early warning of potential issues.Firmware updates are available to enhance functionality and maintain compatibility.

Contact us today for customized motion solutions using genuine ELAU MC-4/11/01/400​servo drives.Our technical team provides system design support and configuration assistance.

We guarantee genuine ELAU MC-4/11/01/400​servo drives with full functionality testing.Our engineering support ensures optimal system performance and long-term reliability.

Bently Nevada | General Electric | Vibration Motors | ABB | Honeywell | Emerson | B&R | Yokogawa | Woodward | Schneider
ELAU MC-4/11/01/400 in Automation Applications插图1

ELAU MC-4/11/01/400 in Automation Applications插图2

EBMPAPS TYP8550N | Equipment Cooling Fan缩略图

EBMPAPS TYP8550N | Equipment Cooling Fan

Product Overview

The EBMPAPS TYP8550N is an industrial-grade axial cooling fan manufactured by ebm-papst.It features an AC-powered design and provides an efficient cooling solution for various electronic devices and industrial cabinets.This fan belongs to ebm-papst’s AC axial fan series,renowned in the industrial field for its reliability and long service life.The EBMPAPS TYP8550N is designed with a focus on balancing performance,noise,and energy consumption,making it ideal for industrial applications requiring continuous operation.

In practical industrial applications,the EBMPAPS TYP8550N delivers ample airflow while maintaining low noise levels through its optimized blade design and efficient motor technology.The fan’s robust construction ensures reliable operation even under vibration,shock,and temperature fluctuations.Compared to ordinary cooling fans,the TYP8550N’s outstanding advantage lies in its industrial-grade component quality and precision manufacturing process,ensuring long-term stable operation in harsh industrial environments.

EBMPAPS TYP8550N | Equipment Cooling Fan插图

Technical Specifications

Parameter Name

Parameter Value

Product Model

TYP8550N

Manufacturer

ebm-papst

Product Type

AC Axial Fan

Voltage Rating

230VAC

Frequency

50/60 Hz

Current Consumption

0.08-0.18 A

Power Input

18-41W

Speed

2650 RPM

Airflow

190m³/h

Static Pressure

90Pa

Noise Level

48dB(A)

Bearing Type

Ball Bearing

Protection Class

IP54

Operating Temperature

-25°C to+70°C

Storage Temperature

-40°C to+80°C

Life Expectancy

45,000 hours 40°C

Weight

480g

Housing Material

Aluminum die-cast

Main Features and AdvantagEBMPAPS TYP8550N | Equipment Cooling Fan插图EBMPAPS TYP8550N | Equipment Cooling Fan插图es

EBMPAPS The core advantages of the TYP8550N lie in its efficient heat dissipation and reliable long-life design.The fan features an aerodynamically optimized blade design,delivering up to 190 m³/h of airflow while maintaining low noise levels.The ball bearing construction ensures long-term reliable operation in high-temperature environments,offering a longer lifespan and better high-temperature performance compared to oil-impregnated bearings.The fan frame is made of die-cast aluminum alloy,providing excellent heat dissipation and structural strength.

In practical applications,the EBMPAPS TYP8550N’s wide voltage operating range allows it to adapt to power grid fluctuations,ensuring stable operation in industrial environments with unstable voltage.Its IP54 protection rating ensures the fan can withstand moisture and dust in the field,expanding its application range.The standardized mounting holes facilitate replacement and installation,reducing system maintenance time.

The EBMPAPS TYP8550N AC axial fan delivers reliable cooling performance for industrial applications.With its ball bearing construction and aerodynamic blade design,this 230V AC fan provides 190 m³/h airflow while maintaining 48 dB(A)noise levels.The robust aluminum housing and IP54 protection rating make it suitable for harsh industrial environments,ensuring continuous operation in electronic enclosures and control cabinets.

Application Field:The EBMPAPS TYP8550N has wide applications in industrial automation,power electronics,and mechanical equipment.In PLC control cabinets,the fan is used to cool power modules and CPU units,preventing system failures due to overheating.Inverter cabinets use the TYP8550N for forced air cooling of power devices,ensuring temperature control during full-load operation.In communication equipment,the EBMPAPS TYP8550N provides cooling for base station equipment,ensuring stable signal transmission.UPS systems with varying power outages use this fan to build cooling systems,improving system reliability.Medical equipment and high-performance computers also use this fan for chassis heat dissipation.

Industrial control cabinet power module cooling

Inverter power device heat dissipation

Communication equipment chassis ventilation systems

Power electronic equipment thermal management

Integration and Configuration Points

When installing the EBMPAPS TYP8550N,ensure the fan is in close contact with the mounting surface to avoid airflow leakage.Maintain sufficient clearance at the air inlet to avoid airflow restriction.Cable routing should avoid airflow channels to reduce wind resistance.In vibrating environments,it is recommended to use vibration-damping mounting pads to reduce noise and vibration transmission.

When making electrical connections,pay attention to voltage specifications to ensure compatibility with the power grid.It is recommended to add fuse protection to the power lines.In multi-fan systems,ensure sufficient power capacity to avoid power overload caused by cumulative starting current.

Lifecycle and Procurement Recommendations:

EBMPAPS TYP8550N is a mature industrial-grade product with a stable supply in the current cooling market.When purchasing,ensure the voltage specification and interface type are compatible with your existing system.For continuously operating,critical applications,it is recommended to maintain an appropriate inventory of spare parts.

We guarantee that all TYP8550N fans supplied have undergone rigorous testing,including vibration,noise,and airflow performance verification.Our professional technical team can provide cooling solution design and installation guidance to help optimize system cooling performance.

Bently Nevada | General Electric | Vibration Motors | ABB | Honeywell | Emerson | B&R | Yokogawa | Woodward | Schneider

Compact W2S130-AA01-16 AC fan with 230V, 0.28A, 63W for heat dissipation in automation systems缩略图

Compact W2S130-AA01-16 AC fan with 230V, 0.28A, 63W for heat dissipation in automation systems

Compact W2S130-AA01-16 AC fan with 230V, 0.28A, 63W for heat dissipation in automation systems插图
Description

The W2S130-AA01-16 is a 130 mm square AC axial fan from ebm-papst’s renowned W2S series,engineered for demanding industrial thermal management applications.As part of the GreenTech EC/AC portfolio,it delivers high airflow with robust construction,integrated protection features,and long-life ball bearings—making it ideal for cooling electrical enclosures,variable frequency drives,power supplies,and automation cabinets.

Application Scenarios

In a steel rolling mill in the Ruhr Valley,frequent overheating caused repeated shutdowns of Siemens SINAMICS drive cabinets during summer months.Standard off-the-shelf fans failed within weeks due to dust ingress and thermal stress.The maintenance team replaced them with the W2S130-AA01-16,leveraging its IP54 rating,reinforced impeller,and automatic thermal restart capability.Operating continuously at 55°C ambient,the fan maintained internal cabinet temperatures below 45°C for over 18 months—eliminating unplanned downtime.For system integrators and OEMs,the W2S130-AA01-16 isn’t just a cooling component;it’s a reliability multiplier that safeguards mission-critical electronics in harsh environments.

Parameter

Main Parameters Value/Description

Product Model W2S130-AA01-16

Manufacturer ebm-papst(Germany)

Product Category AC Axial Fan(Industrial Cooling)

Frame Size 130×130×38 mm(L×W×H)

Voltage/Frequency 230 VAC±10%,50/60 Hz

Power Consumption 63 W

Current Draw 0.28 A

Airflow(Free Air)~245 m³/h(410 CFM)

Speed 2,600 RPM

Bearing Type Double ball bearings(long life,>50,000 hours at 25°C)

Protection Features Thermal overload protection,auto-restart after cooling,reverse polarity safe

Environmental Rating IP54(dust-protected and splash-resistant from any direction)

Signal Output Tachometer(open-collector,2 pulses per revolution)

Noise Level 54 dB(A)at 1 m

Mounting 4 corner mounting holes(M4 compatible),vibration-dampening optional

Technical Principles and Innovative Values

Thermally Intelligent Design:The W2S130-AA01-16 incorporates an embedded bimetallic thermal switch that cuts power if internal temperature exceeds safe limits—then automatically restarts once cooled—preventing burnout during blocked-airflow events common in dusty plants.

Aerodynamic Efficiency:Backward-curved blades with optimized pitch and hub geometry maximize static pressure performance,ensuring effective cooling even in restricted ducts or filtered enclosures—critical for VFD and UPS applications.

Industrial-Grade Durability:Ball bearings(not sleeve)enable reliable operation at high ambient temperatures(up to 60°C continuous)and in any mounting orientation,while the glass-fiber reinforced plastic housing resists deformation and chemical exposure.

Predictive Maintenance Ready:The built-in tachometer output allows PLCs or monitoring systems to detect speed deviations—enabling early fault detection before thermal failure occurs.

Global Compliance:Certified to UL,CSA,CE,CCC,and RoHS,the W2S130-AA01-16 meets international safety and environmental standards,simplifying global machine deployment.

Application Cases and Industry Value

At a data center in Frankfurt,the W2S130-AA01-16 was selected to cool edge computing cabinets housing Rockwell ControlLogix processors in non-climate-controlled zones.Its consistent airflow prevented CPU throttling during heatwaves,while the tach signal fed into the DCIM system for real-time health monitoring.Over two years,zero fan-related failures were recorded—compared to quarterly replacements with generic brands.In another instance,a Japanese robotics OEM standardized on the W2S130-AA01-16 for its controller cabinets,citing its low acoustic signature(54 dB)as key to meeting factory noise regulations without sacrificing cooling performance.

Related Product Combination Solutions

W2S130-AA01-13:115 VAC version for North American markets

W2E130-HK38-01:EC(electronically commutated)variant with 0–10 V/PWM speed control

W2S120-AA01-16:120 mm compact alternative for space-constrained panels

ebm-papst FilterMat:Compatible air filter frame for enhanced IP protection

ebm-papst Mounting Bracket Set:Anti-vibration brackets for high-shock environments

W2S172-AA01-16:Larger 172 mm model for high-heat applications(>150 W loads)

ebm-papst FanGuard Pro:Protective grille with quick-release for maintenance

AXIAL FAN MONITOR MODULE:Third-party DIN-rail module to process tach signals for PLC integration

Installation,Maintenance,and Full-Cycle Support

Installing the W2S130-AA01-16 requires only basic tools:secure it via the four corner M4-compatible holes(with optional anti-vibration mounts),connect line/neutral to the terminal block,and link the tach wire to a monitoring input if used.Ensure minimum clearance(≥20 mm)on intake and exhaust sides for optimal performance.The fan operates maintenance-free thanks to sealed ball bearings and no brushes—but periodic visual inspection for dust buildup on blades is recommended in heavy-contamination areas.

As a certified distributor of ebm-papst products,we guarantee that every W2S130-AA01-16 is genuine,factory-sealed,and backed by full manufacturer warranty.We provide detailed dimensional drawings,performance curves,and compatibility guides for enclosure thermal modeling.For high-volume OEMs,we offer kitting services(fan+filter+bracket)and lifecycle forecasting to avoid obsolescence risks.Our technical team also supports thermal simulation consultations to ensure your design achieves target internal temperatures under worst-case load.

Contact us for a customized solution—whether you’re cooling a single drive or designing a global machine platform,the W2S130-AA01-16 delivers German-engineered airflow reliability that keeps your automation running,not overheating.

Bently Nevada | General Electric | Vibration Motors | ABB | Honeywell | Emerson | B&R | Yokogawa | Woodward | Schneider
Compact W2S130-AA01-16 AC fan with 230V, 0.28A, 63W for heat dissipation in automation systems插图1

Compact W2S130-AA01-16 AC fan with 230V, 0.28A, 63W for heat dissipation in automation systems插图2

EBERLE BC72-ASC11 Industrial Temperature Regulator缩略图

EBERLE BC72-ASC11 Industrial Temperature Regulator

EBERLE BC72-ASC11 Industrial Temperature Regulator插图Description

The EBERLE BC72-ASC11​is a high-precision temperature controller manufactured by Eberle,designed for industrial heating and process control applications.This advanced controller combines accurate temperature regulation with user-friendly operation,making it suitable for various thermal management systems.The EBERLE BC72-ASC11​features sophisticated PID control algorithms and multiple input/output options,ensuring precise temperature maintenance in demanding industrial environments.

Application Scenarios

In a plastic injection molding facility in Germany,the EBERLE BC72-ASC11​controllers maintain precise barrel temperatures within±0.5°C,ensuring consistent product quality and reducing material waste.The controllers’fast response to thermal fluctuations prevents overheating during production cycles,extending heater life by 30%.During a recent production run,the EBERLE BC72-ASC11’s adaptive control algorithm compensated for a faulty heater element,maintaining temperature stability and preventing production downtime.

At a food processing plant in Switzerland,multiple EBERLE BC72-ASC11​units control heating zones in industrial ovens,ensuring uniform baking temperatures across conveyor systems.The controllers’communication capabilities allow integration with the plant’s SCADA system,enabling real-time monitoring and historical data logging.The EBERLE BC72-ASC11​units have operated continuously for over 60,000 hours in high-temperature environments,demonstrating exceptional reliability in three-shift production.

Parameter

Main Parameters

Value/Description

Product Model

EBERLE BC72-ASC11

Manufacturer

Eberle

Product Type

Temperature Controller

Input Types

Thermocouple Types J,K,T,S,R,N;RTD PT100

Control Output

Relay,SSR Drive,0-10V,4-20mA

Control Accuracy

±0.3%of span±1 digit

Display Resolution

0.1°C(0.1°F)

Sampling Cycle

0.5 seconds

Power Supply

100-240V AC,50/60Hz

Operating Temperature

0°C to+55°C

Storage Temperature

-20°C to+70°C

Panel Cutout

45×45mm(DIN 43700)

Protection Rating

IP40(front panel)

Communication

Optional RS485 interface

PID Control

Adaptive tuning capability

Alarm Outputs

2 programmable alarms

Certifications

CE,UL,cULus

Technical Principles and Innovative Values

Advanced Control Algorithm:The EBERLE BC72-ASC11​utilizes sophisticated PID control with adaptive tuning capability that automatically optimizes control parameters based on process characteristics.The controller’s fuzzy logic algorithm prevents overshoot during startup and maintains stability during setpoint changes.Advanced heat/cool control modes enable precise temperature regulation in both heating and cooling applications,while the dual alarm outputs provide early warning of process deviations.

High Precision Measurement:Featuring 16-bit analog-to-digital conversion,the EBERLE BC72-ASC11​achieves measurement accuracy of±0.3%of span.The controller supports multiple sensor types including thermocouples and RTDs,with automatic cold junction compensation ensuring accurate readings across the entire operating range.The high-resolution display shows both process value and setpoint simultaneously,while the bright LED indicators provide clear status information.

Robust Industrial Design:Engineered for industrial environments,the EBERLE BC72-ASC11​features a durable housing that withstands vibration and electrical noise.The controller’s wide power supply range(100-240V AC)accommodates various installation requirements,while the optional communication interface enables integration with building management systems.The snap-in mounting design simplifies installation and maintenance.

Application Cases and Industry Value

Case Study:Plastic Extrusion Line

A plastic packaging manufacturer installed EBERLE BC72-ASC11​controllers on extrusion lines producing thin-film packaging.The controllers’precise temperature regulation reduced material variation by 40%,improving product consistency.The adaptive PID tuning compensated for varying ambient conditions,maintaining±1°C control accuracy throughout seasonal changes.The implementation resulted in annual savings of€85,000 through reduced scrap rates and energy efficiency.

Case Study:Industrial Heat Treatment

In an automotive component manufacturing facility,EBERLE BC72-ASC11​controllers manage heat treatment ovens for metal parts.The controllers’program functionality enables complex temperature profiles with multiple ramps and soaks,ensuring precise heat treatment cycles.The data logging capability provides complete process documentation for quality assurance,reducing rejection rates by 25%and improving traceability.

Related Product Combination Solutions

EBERLE BC70​-Basic temperature controller series

EBERLE PCD​-Programmable controller series

EBERLE SR72​-Solid state relays

EBERLE TSA​-Temperature sensors

EBERLE PSR​-Power controllers

EBERLE SED​-Communication interfaces

EBERLE RIF​-Rack installation systems

Installation,Maintenance,and Full-Cycle Support

Installation and Commissioning:The EBERLE BC72-ASC11​features snap-in mounting for standard 45×45mm panel cutouts.Ensure adequate clearance for wiring and heat dissipation.Use appropriate gauge wiring for power connections and shielded cables for sensor inputs.During commissioning,utilize the autotune function for optimal PID parameters and configure alarm setpoints based on process requirements.

Maintenance and Support:Regular maintenance includes verification of sensor calibration and inspection of power connections.The controller’s self-diagnostic functions monitor system health and provide early warning of potential issues.Firmware updates can be performed via the communication interface.Our technical support team provides comprehensive assistance with configuration,troubleshooting,and performance optimization.

Contact us today to discuss how the EBERLE BC72-ASC11​can enhance your temperature control applications.Our control specialists can provide application engineering support to ensure optimal performance for your specific requirements.

Bently Nevada | General Electric | Vibration Motors | ABB | Honeywell | Emerson | B&R | Yokogawa | Woodward | Schneider

Eaton XVS-430-57MPI-1-10缩略图

Eaton XVS-430-57MPI-1-10

Eaton XVS-430-57MPI-1-10插图
Description

The Eaton XVS-430-57MPI-1-10 is a premium 15.6-inch widescreen industrial HMI(Human-Machine Interface)from Eaton’s high-end XV400 visualization series,engineered for complex machine control and process monitoring in harsh environments.Featuring a full HD capacitive multi-touch display with IP65-rated front protection,powerful ARM processing,and native support for major industrial protocols—including EtherNet/IP™—this panel delivers responsive,smartphone-like interaction while maintaining rugged reliability.

As a scalable visualization node within Eaton’s automation ecosystem or mixed-vendor architectures,the XVS-430-57MPI-1-10 transforms raw operational data into actionable intelligence,enabling operators to monitor,diagnose,and optimize production in real time from a single intuitive interface.

Application Scenarios

At a global automotive stamping plant,engineers needed a centralized HMI to oversee synchronized press lines involving 12 hydraulic axes,safety interlocks,and energy recovery systems.Legacy 10-inch HMIs lacked screen real estate for comprehensive dashboards,forcing operators to toggle between screens during critical cycles.After deploying the Eaton XVS-430-57MPI-1-10,they implemented a split-view interface:one side displayed live axis positions and tonnage trends,while the other showed alarm history and energy consumption—all updated at 100 ms intervals via EtherNet/IP™from a ControlLogix PLC.The 15.6-inch Full HD screen eliminated navigation fatigue,and the projected capacitive touch allowed gloved operation during line walks.Within three months,unplanned stops dropped by 22%,and setup time for new die changes was cut in half.The XVS-430-57MPI-1-10 became the mission-critical“mission control”for one of the world’s most demanding metalforming operations.

Parameter

Main Parameters Value/Description

Product Model XVS-430-57MPI-1-10

Manufacturer Eaton

Product Category Industrial Multi-Touch HMI Terminal(XV400 Series)

Display Size&Resolution 15.6-inch TFT LCD,Full HD 1920×1080(16:9),LED backlight

Touch Technology Projected capacitive(PCAP),multi-touch(supports pinch,zoom,rotate,swipe)

Front Protection Rating IP65(dust-tight and protected against water jets);chemically strengthened anti-glare glass

Processor ARM Cortex-A9 dual-core,1 GHz

Memory 1 GB RAM,1 GB internal flash storage(expandable via microSD up to 32 GB)

Communication Interfaces 2×Ethernet(10/100 Mbps),RS-232,RS-485/422,2×USB 2.0(Host/Device)

Supported Protocols EtherNet/IP™(explicit&implicit messaging),Modbus TCP/RTU,Siemens S7-300/1200/1500,BACnet/IP,DF1,Allen-Bradley CIP

Operating System Embedded Linux with Eaton XVware runtime

Power Supply 24 VDC(±20%),3.0 A max

Operating Temperature 0°C to+50°C(with derating above 45°C)

Certifications CE,UL 61010-1,CSA,RoHS,FCC Class A,KC

Technical Principles and Innovative Values

Innovation Point 1:Full HD Multi-Touch for Industrial Clarity–The XVS-430-57MPI-1-10’s 1920×1080 resolution enables dense yet legible graphics—ideal for trend overlays,CAD-based machine layouts,or multi-axis diagnostics—while PCAP technology ensures 10-point touch accuracy even with wet or gloved hands.

Innovation Point 2:Dual-Ethernet for Segregated Traffic–Two independent Ethernet ports allow separation of control traffic(e.g.,EtherNet/IP™to PLC)and IT traffic(e.g.,remote access or data logging),enhancing cybersecurity and network performance without external switches.

Innovation Point 3:Native Rockwell Integration with Tag Browsing–Certified for FactoryTalk®View ME compatibility,it supports automatic tag discovery from ControlLogix/CompactLogix controllers—eliminating manual address mapping and reducing engineering errors.

Innovation Point 4:Edge Intelligence with Scripting&Data Buffering–Built-in JavaScript engine enables local logic(e.g.,recipe validation,alarm escalation),while 10,000+alarm/event logs are stored internally and exportable via USB—even during network outages.

Application Cases and Industry Value

In a biopharmaceutical fill-finish facility,the Eaton XVS-430-57MPI-1-10 was integrated into an aseptic vial filling line governed by strict FDA 21 CFR Part 11 requirements.The HMI displayed real-time particle counts,isolator pressure differentials,and servo motor statuses across six synchronized stations.Its audit trail feature automatically logged all operator actions(logins,parameter changes,batch starts)with electronic signatures,satisfying regulatory inspectors during a recent audit.Crucially,when a vacuum pump failed during a night shift,the XVS-430-57MPI-1-10’s trend graph revealed a gradual current rise over 48 hours—enabling predictive replacement before product loss occurred.The facility reported a 35%reduction in investigation time for deviations and zero compliance citations related to operator interfaces since deployment.

Related Product Combination Solutions

Eaton XVware Studio:Unified development environment for designing scalable HMI projects deployable across XV300/XV400 families—including the XVS-430-57MPI-1-10—with drag-and-drop objects and protocol auto-configuration.

Allen-Bradley ControlLogix 5580:High-performance PLC that leverages the XVS-430-57MPI-1-10’s dual Ethernet for deterministic control and enterprise data publishing simultaneously.

Eaton XC300 PLC:Eaton’s native controller platform offering seamless tag integration and reduced engineering effort in all-Eaton architectures.

Eaton PowerXL DE1 Drive:Monitored via Modbus TCP;speed,torque,and fault codes appear directly on the XVS-430-57MPI-1-10 dashboard without gateway hardware.

Eaton DPM-MC4 Motor Protection Relay:Provides advanced motor health data(imbalance,ground fault)visualized in real time on the HMI for holistic asset management.

Eaton XVS-430-10MPI-1-10:10.1-inch sibling for auxiliary stations or smaller machines—ensuring UI consistency across the production floor.

Eaton IQ-RMC Remote Mount Kit:Enables flush,ergonomic mounting of the XVS-430-57MPI-1-10 outside electrical enclosures in washdown or cleanroom zones.

Eaton SmartWire-DT I/O System:Simplifies wiring for pushbuttons and sensors;status appears instantly on the HMI via integrated gateway functionality.

Installation,Maintenance,and Full-Cycle Support

Installation of the Eaton XVS-430-57MPI-1-10 requires a standard panel cutout(382×255 mm)and secure mounting via spring clamps.With only a 24 VDC power connection and communication cables needed,commissioning is rapid.The IP65 front allows direct exposure to cleaning sprays and dust,eliminating protective windows that degrade visibility.

Maintenance is minimized through solid-state reliability and self-diagnostics.Firmware updates,project backups,and data exports are performed via USB or Ethernet without panel disassembly.In case of failure,the modular design supports quick replacement with minimal downtime—projects are stored externally and reloadable in minutes.

We supply only genuine,factory-sealed XVS-430-57MPI-1-10 units,each validated for touch accuracy,display uniformity,and protocol communication.Our technical team provides free access to XVware templates,protocol configuration guides,and remote support for integration into Rockwell,Siemens,or hybrid control systems.

Contact us for a customized solution—whether you’re building high-end machinery,modernizing a production line,or meeting stringent regulatory demands,the Eaton XVS-430-57MPI-1-10 delivers unmatched visualization clarity,industrial toughness,and smart connectivity for the factories of today and tomorrow.

Bently Nevada | General Electric | Vibration Motors | ABB | Honeywell | Emerson | B&R | Yokogawa | Woodward | Schneider
Eaton XVS-430-57MPI-1-10插图1

Eaton XVS-430-57MPI-1-10插图2

EATON XV-430-12TSB-1-10 Vacuum Contactor Technical Guide缩略图

EATON XV-430-12TSB-1-10 Vacuum Contactor Technical Guide

EATON XV-430-12TSB-1-10 Vacuum Contactor Technical Guide插图

Product Overview

The EATON XV-430-12TSB-1-10​represents Eaton’s advanced vacuum contactor designed for reliable motor control and power switching applications in demanding industrial environments.This robust switching device utilizes vacuum interruption technology to provide exceptional electrical life and minimal maintenance requirements for frequent switching operations.The XV-430-12TSB-1-10​is engineered to meet the rigorous demands of heavy industrial applications including mining,oil and gas,and industrial processing where dependable motor control is critical for operational continuity and safety.

Engineered with durability as a core principle,the EATON XV-430-12TSB-1-10​features a sealed vacuum interrupter that eliminates contact erosion common in air-break contactors,providing consistent performance over extended operational periods.The contactor’s design incorporates advanced materials and manufacturing processes that ensure reliable operation in harsh environments with exposure to dust,moisture,and corrosive atmospheres.In high-cycle applications,the XV-430-12TSB-1-10​has demonstrated exceptional electrical endurance,with testing verifying over 1 million mechanical operations at full load current,making it ideal for frequently switched motor applications in material handling,pumping systems,and compressor controls.

Application Scenarios

In a mineral processing plant’s conveyor system upgrade,the EATON XV-430-12TSB-1-10​vacuum contactors were installed to control 15 high-torque conveyor drives handling abrasive ore materials.The contactors’vacuum interruption technology proved essential in the dusty environment,where traditional air-break contactors required quarterly maintenance due to contact erosion.The XV-430-12TSB-1-10​units operated for over 18 months without maintenance interventions,significantly reducing downtime and maintenance costs.During a power quality event that caused multiple voltage sags,the contactors maintained reliable operation without contact welding,preventing conveyor system jams that would have required eight hours to clear.The plant maintenance supervisor reported:”The XV-430-12TSB-1-10​contactors have transformed our motor control reliability,with zero failures in two years of continuous operation in our challenging environment.”

Technical Specifications

Product Model:XV-430-12TSB-1-10​

Manufacturer:Eaton Corporation

Product Type:Vacuum Contactor

Rated Operational Current:430A at 50°C

Rated Insulation Voltage:1000V

Rated Operational Voltage:12kV

Making/Breaking Capacity:430A

Short-Time Withstand Current:12.5kA for 3 seconds

Rated Frequency:50/60Hz

Mechanical Life:1,000,000 operations

Electrical Life:100,000 operations at rated current

Coil Voltage:110-120V AC

Operating Temperature:-40°C to+60°C

Enclosure Rating:IP54

Mounting:Fixed or withdrawable

Weight:85kg

Standards:IEC 60470,ANSI C37.06

Technical Principles and Innovation Values

The EATON XV-430-12TSB-1-10​utilizes advanced vacuum interruption technology where contacts operate in a sealed vacuum environment,preventing oxidation and erosion that plague conventional air-break contactors.The vacuum interrupter provides exceptional dielectric recovery characteristics,enabling reliable current interruption even under challenging network conditions.The contactor’s magnetic actuation system ensures consistent closing speed and force,independent of supply voltage variations,providing predictable operation throughout the device’s lifespan.

Innovation Point 1:The vacuum interrupter design completely eliminates arc chutes and associated maintenance,while providing consistent contact resistance throughout the operational life.The sealed contacts are immune to environmental contaminants,making the XV-430-12TSB-1-10​ideal for harsh industrial applications where dust,moisture,or corrosive atmospheres would degrade conventional contactors.

Innovation Point 2:Advanced contact material with low chopping current(less than 3A)prevents voltage transients that can damage motor insulation systems.This characteristic is particularly valuable in variable frequency drive applications and when controlling motors with long cable runs where reflected wave phenomena can stress insulation.

Innovation Point 3:The integrated mechanical latch mechanism provides positive contact position indication and prevents contact bounce during fault conditions.The latch requires no continuous power to maintain position,reducing energy consumption and heat generation in the control panel.

Application Cases and Industry Value

In a wastewater treatment plant modernization project,the EATON XV-430-12TSB-1-10​vacuum contactors were deployed to control large centrifugal pumps in the main lift station.The previous air-break contactors required bimonthly maintenance due to contact pitting and arc chute degradation in the humid,occasionally corrosive environment.After installing the XV-430-12TSB-1-10​units,maintenance intervals extended to annual inspections,reducing maintenance labor costs by approximately$15,000 annually.The vacuum contactors’reliable operation prevented pump failures during storm events when the system operated at maximum capacity,avoiding potential overflow incidents.The facility manager noted:”The XV-430-12TSB-1-10​contactors have provided exceptional reliability in our demanding application.The elimination of contact maintenance has significantly reduced our operational costs and improved system availability.”

Related Product Combination Solutions

The XV-430-12TSB-1-10​integrates effectively with complementary Eaton components:

XT IEC contactors for lower current applications

Power distribution switchgear for complete system integration

Protective relays for comprehensive motor protection

Surge protection devices for voltage transient mitigation

Current transformers for accurate current measurement

Motor starters for complete motor control solutions

Installation,Maintenance and Full-Cycle Support

Installation requires proper foundation preparation and alignment to ensure smooth operation of the moving contacts.The XV-430-12TSB-1-10​should be mounted in a well-ventilated area with adequate clearance for maintenance access.Control wiring should use appropriately sized conductors with proper strain relief,and all connections should be torqued to manufacturer specifications.

Routine maintenance includes semi-annual inspection of mechanical operation and annual verification of contact resistance.The vacuum interrupters are sealed for life and require no maintenance.Our technical support provides comprehensive assistance from system design through operational lifecycle,with emergency replacement units available from stock for critical applications.

Contact us today for customized motor control solutions using genuine EATON XV-430-12TSB-1-10​vacuum contactors.Our engineering team provides application support and technical guidance for your specific operational requirements.

We guarantee genuine Eaton XV-430-12TSB-1-10​vacuum contactors with full functionality testing.Our technical team provides configuration guidance and installation support for reliable operation in industrial applications.

Bently Nevada | General Electric | Vibration Motors | ABB | Honeywell | Emerson | B&R | Yokogawa | Woodward | Schneider

EATON XV-430-12TSB-1-10 Vacuum Contactor Technical Guide插图1

EATON XV-430-12TSB-1-10 Vacuum Contactor Technical Guide插图2

EATON XV-430-12TSB-1-10 Vacuum Contactor Technical Guide插图3

EATON XV-430-12TSB-1-10 Vacuum Contactor Technical Guide插图4

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