BENTLY 135489-03 | Equipment Condition Monitoring Component缩略图

BENTLY 135489-03 | Equipment Condition Monitoring Component

BENTLY 135489-03 | Equipment Condition Monitoring Component插图
Product Overview

The BENTLY 135489-03​represents a sophisticated monitoring module within Bently Nevada’s 3500 series machinery protection system,designed for continuous monitoring of critical rotating equipment in industrial applications.This advanced monitoring module provides comprehensive vibration and position measurement capabilities,enabling early detection of developing machinery problems before they lead to catastrophic failures.The BENTLY 135489-03​features dual-channel monitoring configuration with high accuracy measurement circuits,making it ideal for applications requiring reliable machinery protection in turbines,compressors,pumps,and other high-value rotating assets.With its robust industrial design and proven reliability,this monitoring module ensures continuous equipment protection while providing essential data for predictive maintenance programs.

As a key component in machinery protection systems,the BENTLY 135489-03​processes signals from proximity probes,velocity sensors,and accelerometers to monitor parameters including radial vibration,axial position,and speed.The module incorporates advanced signal processing algorithms that provide accurate measurement while rejecting electrical noise and mechanical interference.The BENTLY 135489-03​demonstrates exceptional reliability in continuous operation scenarios,with built-in self-test capabilities and comprehensive diagnostic functions that ensure monitoring integrity.The module’s flexible configuration options allow customization for specific application requirements while maintaining compliance with industry standards for machinery protection.

The implementation of BENTLY 135489-03​enhances equipment reliability through its precise monitoring capabilities and fast response characteristics.The module’s dual independent channels provide redundant monitoring for critical measurement points,while the configurable alarm setpoints enable tailored protection strategies based on equipment characteristics and operating conditions.With its industry-standard communication interfaces and modular design,the BENTLY 135489-03​integrates seamlessly into existing control and monitoring systems,providing essential data for operational decision-making and maintenance planning.

Technical Specifications

Parameter Name

Parameter Value

Product Model

135489-03

Manufacturer

BENTLY NEVADA(Baker Hughes)

Product Type

Machinery Protection Monitor

Series

3500 Series

Channels

2 independent monitoring channels

Input Signals

Proximity,Velocity,Acceleration

Measurement

Vibration,Position,Speed

Dynamic Range

80dB minimum

Frequency Response

0.5Hz to 15,000Hz

Accuracy

±1%of full scale

Alarm Setpoints

4 programmable levels per channel

Outputs

4-20mA,relay contacts

Power Supply

18-30V DC

Operating Temperature

-40°C to+85°C

Housing

EMI-shielded metal enclosure

Certification

ATEX,IECEx,cULus

Main Features and Advantages

Advanced signal processing:The BENTLY 135489-03​delivers exceptional measurement accuracy through its sophisticated signal conditioning and processing capabilities.The module features automatic sensor verification that continuously checks sensor integrity,ensuring reliable operation even in demanding industrial environments.The wide dynamic range of 80dB enables accurate measurement across various operating conditions,from normal running to alarm conditions.The module’s advanced filtering capabilities provide precise measurement of specific frequency components while rejecting noise and interference,ensuring accurate representation of machinery condition.

Comprehensive protection functions:A standout feature of the BENTLY 135489-03​is its configurable protection strategy with four programmable alarm setpoints per channel.The module supports both absolute and differential alarm settings,allowing implementation of sophisticated protection logic including alert,danger,and auxiliary alarm functions.The dual-channel configuration enables ratio and difference monitoring for applications such as thrust position and differential expansion measurement.The module’s fast response time ensures rapid reaction to developing problems,providing critical protection for high-speed rotating equipment.

Dual-channel redundant monitoring

Four programmable alarm setpoints

Wide frequency response(0.5Hz-15kHz)

Automatic sensor diagnostics

Industry-standard analog and relay outputs

Robust industrial design:The BENTLY 135489-03​features industrial-grade construction with EMI-shielded metal housing that provides excellent noise immunity in electrically noisy environments.The wide operating temperature range(-40°C to+85°C)ensures reliable performance in extreme environmental conditions.The module’s modular design allows easy installation and maintenance while providing flexibility for system expansion and reconfiguration.

Application Field

The BENTLY 135489-03​finds extensive application in industries where rotating equipment reliability is critical.In power generation,the monitoring module protects steam turbines,gas turbines,and generators by continuously monitoring vibration,eccentricity,and differential expansion.The precise measurement capabilities enable early detection of imbalance,misalignment,and other mechanical problems,preventing catastrophic failures and unscheduled downtime.In oil and gas applications,the module monitors compressors,pumps,and gas turbines in pipeline,refinery,and production facilities.

In chemical and petrochemical plants,the BENTLY 135489-03​provides critical protection for centrifugal compressors,reciprocating compressors,and high-energy pumps.The module’s robust design withstands harsh environments while providing reliable monitoring data for condition-based maintenance programs.In metallurgy and mining,the monitoring system protects critical fans,blowers,and large motors,contributing to improved equipment reliability and reduced maintenance costs.

Power generation turbine monitoring

Oil and gas compression systems

Chemical process compressors

Heavy industrial rotating equipment

Installation and Maintenance

Installation guidelines:When installing the BENTLY 135489-03,ensure proper mounting in approved enclosures with adequate clearance for wiring and maintenance.Sensor cables should use double-shielded twisted pair cables with proper grounding practices to minimize electrical interference.The module requires calibration and configuration based on specific machinery parameters and monitoring requirements.

Maintenance recommendations:Regular maintenance includes verification of calibration accuracy,sensor system checks,and functional testing of alarm circuits.The module’s built-in diagnostics should be monitored continuously,with periodic verification of measurement accuracy against known references.System configuration should be backed up regularly,and firmware updates applied during planned maintenance windows.

Product Guarantee

We guarantee that all BENTLY 135489-03​monitoring modules are genuine Bently Nevada products manufactured to original specifications and subjected to comprehensive performance testing.Our commitment includes verification of measurement accuracy,alarm functionality,and communication interfaces to ensure reliable operation in critical machinery protection applications.We provide technical support from condition monitoring specialists to assist with configuration and application optimization.For the 135489-03,we offer standard warranty coverage with options for extended support,backed by our inventory management that ensures prompt availability for both new projects and maintenance requirements.Our quality assurance process includes testing of all measurement functions and protection features,ensuring that each module meets specified performance standards before shipment.

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BENTLY 135489-03 | Equipment Condition Monitoring Component插图1

BENTLY 135489-03 | Equipment Condition Monitoring Component插图2

Oil & Vibration Resistant 125768-01 Proximity Cable for Turbine Monitoring缩略图

Oil & Vibration Resistant 125768-01 Proximity Cable for Turbine Monitoring

Oil & Vibration Resistant 125768-01 Proximity Cable for Turbine Monitoring插图
Product Overview

The BENTLY NEVADA 125768-01 is a precision 0.5-meter(50 cm)proximity probe extension cable engineered for use with Bently Nevada’s 3300 and 3300 XL eddy-current sensor systems.This ultra-short extension is specifically designed to bridge minimal gaps between a standard 5-meter integral-cable proximity probe and its associated Proximitor®signal conditioner,enabling flexible installation in confined spaces—such as junction boxes,terminal enclosures,or densely packed control panels—without compromising system calibration.The BENTLY NEVADA 125768-01 is not a generic patch cord;it is a factory-calibrated,impedance-matched component that maintains the electrical integrity required for accurate shaft displacement and vibration measurement per API 670 standards.

When used with a typical 5 m probe(e.g.,330103-00-05-…),the BENTLY NEVADA 125768-01 forms a complete 5.5-meter system,which must be paired exclusively with a 5.5-meter calibrated Proximitor(such as 3300/82-055-00).This configuration is ideal for applications where the original 5 m probe falls just short of reaching the Proximitor due to panel layout changes,conduit routing,or retrofit modifications.The BENTLY NEVADA 125768-01 ensures the total electrical length remains consistent with the Proximitor’s calibration curve,preserving the–7.87 V/mm sensitivity and 2.0 mm linear range that define the reliability of the 3300 XL platform.

Technical Specifications

Parameter Name Parameter Value

Product Model 125768-01

Manufacturer BENTLY NEVADA(a Baker Hughes company)

Product Type Proximity probe extension cable

Length 0.5 meter(50 cm)

Total System Compatibility 5.5-meter(with 5 m probe)

Connector(Probe End)Miniature coaxial twist-lock(3300 XL compatible)

Connector(Proximitor End)Microdot(standard for 3300 XL series)

Shielding Dual-layer:aluminum foil+braided copper

Jacket Material Oil-resistant polyurethane(PUR),abrasion and UV resistant

Operating Temperature Range–30°C to+125°C

Characteristic Impedance Matched to 3300 XL system(~50Ω)

Compliance Standards API 670,CE,RoHS

Main Features and Advantages

The BENTLY NEVADA 125768-01 excels in delivering signal accuracy in spatially constrained installations.Its compact 0.5-meter length solves common field challenges—such as insufficient slack during panel upgrades or misaligned conduit entries—without forcing engineers to replace entire probes or reroute long cables.Despite its short span,it incorporates the same high-grade materials and shielding as longer extensions,ensuring no compromise in performance.

Dual shielding(foil+braid)provides robust immunity against electromagnetic interference from nearby power circuits,motor drives,or radio transmitters—critical for maintaining clean DC output signals in electrically noisy industrial environments.The gold-plated microdot and twist-lock connectors guarantee low-resistance,vibration-resistant connections that withstand years of thermal cycling and mechanical stress.

Because the BENTLY NEVADA 125768-01 is manufactured to exacting impedance tolerances,it integrates seamlessly into certified machinery protection systems.Unlike non-Bently alternatives,it does not introduce capacitance shifts that distort the probe’s linear response.This fidelity supports early detection of subtle mechanical anomalies—such as incipient bearing wear or shaft cracks—making the BENTLY NEVADA 125768-01 a vital enabler of predictive maintenance and operational safety.

Application Field

The BENTLY NEVADA 125768-01 is frequently deployed in retrofit projects and modernization efforts where legacy probe cable lengths are marginally inadequate.In combined-cycle power plants,it accommodates new I/O marshaling panels installed slightly farther from turbine bearings than original designs.In offshore oil&gas platforms,the BENTLY NEVADA 125768-01 enables neat terminations inside explosion-proof enclosures where space is at a premium.

It is also common in industrial compressors,pumps,and gearboxes undergoing control system upgrades—particularly when migrating to digital monitoring platforms like the 3500 rack or integrating with DCS via analog I/O.Because the BENTLY NEVADA 125768-01 supports full API 670 compliance,it is accepted in safety-critical shutdown logic for gas turbines and emergency-driven equipment.Its reliability in high-humidity,salt-laden,or chemically aggressive atmospheres further extends its utility across marine,chemical,and pulp&paper industries.

Related Products

125768-02:1.0-meter version for 6-meter total systems

125800-01:1-meter extension(functionally similar,different part numbering)

330103-00-05-10-02-00:Standard 5 m 8 mm probe(pairs with 125768-01)

3300/82-055-00:Required 5.5-meter calibrated Proximitor

330901-00-00:M10 probe mounting adapter

3500/42M:4-channel monitor module for 3500 system integration

125840-01:2-meter extension for 7-meter systems

Installation and Maintenance

Pre-installation preparation:Verify that the total system length—5 m probe plus BENTLY NEVADA 125768-01—equals 5.5 meters,and that the Proximitor is explicitly labeled“5.5M”(e.g.,3300/82-055-00).Inspect both connectors for debris or bent pins,and ensure the jacket shows no signs of cracking or oil exposure.Route the BENTLY NEVADA 125768-01 with gentle bends(minimum bend radius>5×cable diameter)and avoid pinching under clamps or gland plates.

Maintenance recommendations:During plant outages,examine the BENTLY NEVADA 125768-01 for connector corrosion,jacket embrittlement,or shield damage—especially in high-temperature zones near steam lines.Never attempt field repairs;any splice or modification invalidates the calibrated length and violates API 670 requirements.Store spare BENTLY NEVADA 125768-01 units coiled loosely in dry,temperature-controlled storage to prevent permanent set or insulation fatigue.Always label extension cables clearly by length to prevent accidental mismatches during replacements.

Product Guarantee

Every BENTLY NEVADA 125768-01 is produced under stringent quality management systems aligned with ISO 9001 and validated for seamless integration within Bently Nevada’s machinery protection ecosystem.Full calibration traceability and material certifications are maintained to support regulatory compliance and safety audits.Backed by a 24-month warranty,the BENTLY NEVADA 125768-01 is supported by global application engineering and technical services—ensuring your monitoring system delivers precision,reliability,and peace of mind throughout the asset lifecycle.

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Oil & Vibration Resistant 125768-01 Proximity Cable for Turbine Monitoring插图1

Oil & Vibration Resistant 125768-01 Proximity Cable for Turbine Monitoring插图2

BENTLY 125760-01缩略图

BENTLY 125760-01

BENTLY 125760-01插图
Product Overview

The BENTLY 125760-01​is a high-performance data manager and I/O module manufactured by Bently Nevada(now part of Baker Hughes),designed specifically for industrial machinery monitoring and protection applications.This advanced module serves as a core component within the Bently Nevada 3500 series monitoring systems,providing essential data management and communication capabilities for rotating equipment such as turbines,compressors,and pumps in demanding industrial environments

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Engineered for maximum reliability,the BENTLY 125760-01​features robust construction with comprehensive protection mechanisms and advanced diagnostic capabilities.The module functions as the primary interface for the 3500 series rack,supporting proprietary protocols for rack configuration and machine information retrieval.Its sophisticated design includes support for triple modular redundancy(TMR)applications,ensuring system reliability through continuous monitoring and fault detection

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Technical Specifications

Product Model|BENTLY 125760-01

Manufacturer|Bently Nevada(Baker Hughes)

Product Type|Data Manager/I/O Module

System Compatibility|Bently Nevada 3500 Series

Processor|1 GHz

Memory|Up to 2 GB RAM

Power Consumption|4.75W typical

Input Voltage|24V DC

Operating Temperature|-40°C to+85°C

Dimensions|20cm×10cm×5cm

Weight|2kg

Communication Interfaces|Ethernet,RS-232,RS-422,Modbus TCP/IP,Profibus

Data Sampling Rate|Up to 24 kHz

Storage Capacity|Over 1 million data points

Certifications|UL,cULus,CE,ATEX

Main Features and Advantages

Advanced Data Management Capabilities:The BENTLY 125760-01​provides sophisticated data management functions,including real-time data acquisition,processing,and transmission of critical monitoring parameters such as vibration,temperature,and pressure.The module supports advanced programming capabilities using industry-standard languages including IEC 61131-3 and C/C++,enabling complex control strategies and custom applications

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Comprehensive Communication Interfaces:The module features multiple built-in communication interfaces including Ethernet,RS-232,and RS-422 serial communication,supporting various industrial protocols such as Modbus TCP/IP and Profibus.This extensive communication capability facilitates seamless integration with DCS,PLC,and SCADA systems,ensuring reliable data exchange and system coordination

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Robust Industrial Construction:Designed for maximum reliability in demanding environments,the BENTLY 125760-01​incorporates industrial-grade components and comprehensive protection features.The module’s construction withstands vibration,temperature variations,and electrical noise,ensuring stable operation in challenging industrial conditions.The BENTLY 125760-01’s design facilitates easy installation and maintenance within industrial control systems

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Application Field

The BENTLY 125760-01​finds extensive application across various industrial sectors requiring precise machinery monitoring and protection.In power generation,the module serves critical functions in turbine and generator monitoring systems,providing essential data for predictive maintenance and operational optimization.The BENTLY 125760-01​is particularly valuable in oil and gas applications,where it monitors compressors,pumps,and other rotating equipment on drilling platforms and pipeline systems

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In manufacturing and process industries,the BENTLY 125760-01​supports critical monitoring applications in chemical processing plants,water treatment facilities,and material handling systems.The module’s robust design and reliable performance make it suitable for harsh industrial environments where temperature variations,vibration,and electrical noise are common challenges

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Related Products

Bently Nevada 3500 Series​-Complete monitoring system components

3500/15 Power Supply​-System power modules

3500/25 Keyphasor Module​-Keyphasor signal processing

3500/32 Relay Module​-Output relay modules

3500/42M Displacement/Speed/Acceleration Monitor​-Vibration monitoring

3500/60 Temperature Monitor​-Temperature monitoring modules

3500/90 Communication Gateway​-Network communication interfaces

Installation and Maintenance

Pre-installation Preparation:Before installing the BENTLY 125760-01,verify compatibility with the existing 3500 series framework and ensure proper slot allocation(must be installed in slot 1 near the power supply).Check communication cable requirements and ensure proper grounding and shielding for noise immunity.Prepare appropriate configuration tools and software for commissioning the module

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Maintenance Recommendations:Regular maintenance includes visual inspection for signs of damage or overheating,verification of communication functionality using diagnostic tools,and monitoring of LED status indicators.Periodically check wiring connections for tightness and ensure adequate ventilation around the module.Keep firmware updated to the latest compatible version and maintain configuration backups

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Product Guarantee

We guarantee that all BENTLY 125760-01​data manager/I/O modules are genuine Bently Nevada products manufactured to original specifications.Our quality assurance process includes comprehensive testing to verify data management performance and communication functionality.We provide complete technical support for configuration,installation,and troubleshooting,backed by our team of automation experts with extensive experience in industrial monitoring systems

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BENTLY 125760-01插图1

BENTLY 125760-01插图2

BENTLY NEVADA 136188-01缩略图

BENTLY NEVADA 136188-01

BENTLY NEVADA 136188-01插图
Product Overview

The Bently Nevada 136188-01 is a 3500/32 4-Channel Relay Module,part of the 3500 Machinery Protection System by Bently Nevada(Emerson).This module provides additional,isolated relay outputs for alarm and trip signals generated by other 3500 monitoring modules(e.g.,3500/42M vibration monitor,3500/25 speed input,or 3500/50 overspeed module).

Unlike monitor modules that process sensor data,the 3500/32 acts as a dedicated relay output expander,allowing system designers to:

Increase the number of available alarm contacts

Isolate critical trip circuits from communication or monitoring electronics

Meet safety requirements(e.g.,API 670,IEC 61508)by providing hardwired,fail-safe relay paths to shutdown systems(ESD,DCS,motor starters)

The 136188-01 specifically denotes the standard 4-channel version with Form C(SPDT)relays,commonly used in global industrial applications.

🔹Note:The 3500/32 does not process sensor inputs—it receives digital alarm commands from other 3500 modules via the backplane and energizes its relays accordingly.

Technical Specifications

Parameter Value

Manufacturer Bently Nevada(Emerson)

Model 3500/32 Relay Module

Part Number 136188-01

Number of Channels 4 independent relay channels

Relay Type Form C(Single Pole Double Throw–SPDT)

Contact Rating•2 A 30 V DC(resistive)

•1 A 120 V AC(resistive)

•0.5 A 250 V AC

Isolation Relay contacts are galvanically isolated from logic and other channels

Response Time<10 ms(from alarm command to contact closure)

Mounting Occupies one slot in 3500 chassis

Power Supply Powered via 3500 backplane(±24 V DC)

LED Indicators Per-channel LEDs:Energized,Alarm Active,Fault

Configuration Via 3500 Rack Configuration Software(assigned to specific alarm sources)

Approvals CSA,CE,ATEX,IECEx(when installed in certified rack)

Compliance API 670,IEC 61508(supports SIL 2 applications when used in voted architecture)

Key Features&Functions

✅Scalable Alarm Output Capacity

Each 3500/32 adds 4 high-integrity relay contacts,enabling complex alarm routing—e.g.,sending vibration Danger alarms to both a local horn and a remote PLC input.

✅Fail-Safe Design

Relays can be configured for de-energize-to-trip(fail-safe):if power or communication is lost,relays open(or close)to trigger a safe shutdown.

✅Flexible Assignment

Each relay channel can be independently mapped to:

A specific alarm from any monitor module(e.g.,“Channel 1 Danger”from 3500/42M)

A system-level event(e.g.,“Rack Power Loss”)

A manual test command

✅Enhanced Diagnostics

Front-panel LEDs and software diagnostics show:

Relay coil status

Contact feedback(if wired for verification)

Wiring faults(open/short detection on optional feedback circuits)

✅Safety System Integration

Commonly used to interface the 3500 system with:

Emergency Shutdown(ESD)systems

Motor control centers(MCCs)

Fire&gas panels

Turbine governor trip solenoids

Typical Applications

Gas Compression Stations:Trip compressor on high vibration via hardwired relay to ESD

Steam Turbines:Send overspeed signal to mechanical trip valve solenoid

Petrochemical Plants:Activate area alarms on thrust position deviation

Hydroelectric Units:Disconnect generator breaker on bearing temperature or vibration alarm(via external temp/vibration system)

Redundant Trip Paths:Provide separate relay for DCS and local panel indication

Often paired with:

3500/42M(vibration)

3500/50(overspeed)

3500/53(voting logic for redundant trips)

3500/15E(for configuration and status monitoring)

Related Products

Product Description

136188-02 Variant with different firmware or regional certification

3500/33 8-channel version(higher density)

3500/34 High-current relay module(up to 5 A)

3500/53 Voting logic module for 2oo3 or 2oo2 protection schemes

3500 Chassis(e.g.,176449-02)8-slot rack with dual power supplies for redundancy

Installation&Maintenance Notes

🔧Installation Guidelines:

Install in any slot except Slot 1(reserved for 3500/15).

Use terminal blocks rated for the voltage/current of your trip circuit.

For safety-critical trips,implement contact supervision(wiring feedback to verify relay operation).

🛠️Maintenance Recommendations:

Perform relay functional tests during plant shutdowns(simulate alarm→verify contact change).

Check for contact pitting or oxidation in high-cycle applications.

Ensure firmware compatibility with the rest of the 3500 rack(use Emerson’s compatibility matrix).

⚠️Critical Safety Note:In SIL-rated or API 670-mandated applications,relay modules must be part of a validated protection scheme—including voting logic,periodic proof testing,and documentation of failure modes.The 3500/32 alone does not constitute a safety system.

Warranty&Support

The 136188-01 carries Emerson’s standard 2-year warranty and is supported globally.As a core component of the 3500 platform,it benefits from Bently Nevada’s long-term obsolescence policy—ensuring availability and support for decades.

Summary

The Bently Nevada 3500/32 Relay Module(136188-01)is a mission-critical interface between the intelligent monitoring capabilities of the 3500 system and the physical world of shutdown valves,alarms,and control circuits.By providing isolated,configurable,and diagnostic-rich relay outputs,it ensures that machinery protection decisions are reliably executed—even in the most demanding safety and reliability environments across oil&gas,power generation,and heavy industry.

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BENTLY NEVADA 136188-01插图1

BENTLY NEVADA 136188-01插图2

BENTLY 135473-01 Maintenance and Troubleshooting Guide缩略图

BENTLY 135473-01 Maintenance and Troubleshooting Guide

BENTLY 135473-01 Maintenance and Troubleshooting Guide插图
Product Overview

The BENTLY 135473-01​represents a sophisticated four-channel vibration monitoring module within the renowned Bently Nevada 3500 machinery protection system,designed specifically for critical rotating equipment in industrial applications.This advanced monitoring module serves as a vital component in predictive maintenance programs,providing continuous monitoring of vibration and position parameters to detect early signs of mechanical degradation.The 135473-01​is engineered to accept inputs from both proximity probes and seismic transducers,making it suitable for comprehensive machinery protection applications including turbines,compressors,pumps,and fans.Its robust design ensures reliable operation in demanding industrial environments where equipment failure can lead to significant production losses and safety hazards.

Designed with operational flexibility in mind,the BENTLY 135473-01​features four independent monitoring channels that can be configured for various parameters including radial vibration,axial position,velocity,and acceleration.Each channel incorporates advanced signal processing technology that ensures accurate measurement while providing immunity to electrical interference common in industrial settings.The module’s modular design allows easy integration into 3500 system racks,while its comprehensive self-diagnostic capabilities continuously verify proper operation,providing early warning of potential issues before they affect monitoring accuracy.The 135473-01’s wide operating temperature range and robust construction make it suitable for installation in harsh environments where reliable machinery protection is essential for operational continuity.

Technical Specifications

Parameter Name

Parameter Value

Product Model

135473-01​

Manufacturer

Bently Nevada

Product Type

Vibration Monitoring Module

Monitoring Channels

4 independent channels

Input Types

Proximitor,Seismic(Velocity/Acceleration)

Frequency Response

0.5 Hz to 10,000 Hz

Dynamic Range

80 dB minimum

Input Impedance

100 kΩ(Proximitor),10 kΩ(Seismic)

Alarm Setpoints

2 per channel(Alert,Danger)

Analog Outputs

4-20 mA per channel

Power Supply

24V DC(18-30V DC)

Power Consumption

8W typical

Operating Temperature

-30°C to+70°C

Storage Temperature

-40°C to+85°C

Communication Interface

RS-485 Modbus RTU

Module Dimensions

318 mm x 24 mm x 194 mm

Weight

1.2 kg

Certifications

ATEX,IECEx,cULus,CE

Main Features and Advantages

Advanced monitoring capabilities:The BENTLY 135473-01​delivers exceptional measurement accuracy through sophisticated signal processing technology that maintains precision across the entire operating range.Each channel features independent signal conditioning with automatic calibration that ensures consistent performance regardless of sensor type or cable length.The module’s wide dynamic range(80 dB)captures both small changes indicative of developing faults and large signals during significant events,providing comprehensive machinery protection.Advanced digital filtering allows selective frequency monitoring,enabling focus on specific mechanical components such as gear mesh frequencies or bearing defect frequencies.

Reliability engineering:Built with industrial-grade components and redundant monitoring circuits,the 135473-01​ensures continuous operation in critical applications.The module features comprehensive self-diagnostics that continuously verify channel integrity,power supply health,and processing functionality.Dual alarm setpoints per channel(Alert and Danger)provide staged warning systems that enable proactive maintenance interventions before catastrophic failures occur.The module’s robust construction withstands vibration levels and operates reliably in temperature extremes from-30°C to+70°C.

Integration flexibility:Seamless integration with the 3500 system architecture provides unified monitoring and control through common software platforms.The BENTLY 135473-01​supports multiple output options including 4-20 mA analog signals for control system integration,buffered sensor outputs for analysis equipment,and relay contacts for alarm annunciation.The module’s modular design allows easy replacement and maintenance without requiring system recalibration,while its non-volatile memory retains configuration settings during power interruptions.

The BENTLY 135473-01​vibration monitoring module delivers reliable machinery protection for critical industrial assets.With its advanced features and robust construction,it ensures accurate condition monitoring while withstanding the challenging conditions of industrial environments.

Application Field

The BENTLY 135473-01​finds extensive application in industries where machinery reliability directly impacts operational safety and productivity.In power generation facilities,the monitor protects critical assets including steam turbines,gas turbines,and generators by continuously tracking vibration levels and positional parameters.The module’s four-channel design allows simultaneous monitoring of multiple measurement points on a single machine,providing comprehensive protection for turbine-generator sets.In hydrocarbon processing industries,the 135473-01​monitors compressors,pumps,and fans in refineries and petrochemical plants,where its hazardous area certifications enable installation in Class I Division 2 environments.

The BENTLY 135473-01​serves critical monitoring functions in heavy industrial applications including metal production,mining,and pulp and paper manufacturing.In steel mills,the monitor tracks vibration in rolling mill drives and auxiliary equipment,detecting misalignment and bearing wear before catastrophic failures occur.The module’s robust construction withstands the high temperatures and contamination levels typical in these environments.For critical pump applications in water treatment and distribution systems,the monitor provides early detection of cavitation,impeller wear,and bearing degradation,enabling planned maintenance during scheduled outages rather than emergency repairs.

Related Products

3500/42M​|Compatible monitoring system framework

Proximity Transducers​|Vibration and position sensors

Seismic Sensors​|Casing vibration monitors

3500 System Racks​|Monitoring system enclosures

Communication Gateways​|System integration interfaces

Configuration Software​|Monitoring system setup tools

Installation and Configuration

Pre-installation preparation:Before installing the BENTLY 135473-01,verify rack compatibility and ensure proper power supply specifications.Review sensor requirements and cable routing plans to minimize electrical interference.Have configuration tools and documentation ready for module setup and calibration procedures.

Configuration guidelines:Channel parameters must be configured according to sensor specifications and machinery protection requirements.Alarm setpoints should be established based on machine design limits and operational experience.Cable routing should maintain separation from power cables and avoid sources of electromagnetic interference.Regular calibration verification ensures ongoing measurement accuracy and system reliability.

Product Guarantee

We guarantee that every BENTLY 135473-01​monitoring module is a genuine Bently Nevada product manufactured to the highest industry standards.Our technical support team provides comprehensive assistance with configuration,integration,and troubleshooting.All modules undergo rigorous testing to verify they meet original performance specifications for reliable operation in critical machinery protection applications.We stand behind our products with full technical support and commitment to customer satisfaction.

选择深圳长欣,选择放心,售后无忧大量现货,当天顺丰发货!!!

选择深圳长欣,选择放心,售后无忧 大量现货,当天顺丰发货!!!
BENTLY 135473-01 Maintenance and Troubleshooting Guide插图1

BENTLY 135473-01 Maintenance and Troubleshooting Guide插图2

GE IS200TPROH1BCB Temperature Signal Conditioner Specifications缩略图

GE IS200TPROH1BCB Temperature Signal Conditioner Specifications

GE IS200TPROH1BCB Temperature Signal Conditioner Specifications插图
Product Overview​

The GE IS200TPROH1BCB​is a high-performance thermocouple input module designed for the Speedtronic Mark VI turbine control system,providing precise temperature measurement capabilities for critical process monitoring applications.This advanced signal conditioning module serves as a reliable interface between thermocouple sensors and the control system,delivering accurate temperature data for monitoring and protection functions.The IS200TPROH1BCB​features sophisticated signal processing technology with advanced cold junction compensation,making it ideal for gas and steam turbine applications where temperature monitoring directly impacts operational safety and efficiency.As an integral component of GE’s Speedtronic control platform,this input module ensures reliable operation in demanding power generation environments,withstanding the electrical noise and temperature variations typical of turbine control systems.

Engineered for maximum accuracy in critical temperature monitoring applications,the GE IS200TPROH1BCB​incorporates advanced analog-to-digital conversion technology that maintains measurement precision even in electrically challenging environments.The module’s design focuses on providing stable and accurate temperature readings for various thermocouple types,which is crucial for precise control of turbine parameters and protection functions.The IS200TPROH1BCB​demonstrates exceptional performance in high-temperature applications,handling inputs from J,K,T,E,R,S,B,and N-type thermocouples with precision and reliability.Its modular architecture allows for straightforward maintenance and replacement,while the industrial-grade construction ensures long-term reliability in continuous operation scenarios.The input module’s seamless compatibility with the broader Mark VI system architecture makes it an essential component in modern turbine control solutions,enabling optimal system performance and integration across diverse operational requirements.

Technical Specifications​

Parameter Name

Parameter Value

Product Model

IS200TPROH1BCB​

Manufacturer

GE Energy

Product Type

Thermocouple Input Module

Compatible System

Speedtronic Mark VI

Input Channels

16 differential inputs

Thermocouple Types

J,K,T,E,R,S,B,N

Measurement Range

-200°C to+1820°C(type dependent)

Accuracy

±0.1%of reading

Resolution

16-bit ADC

Update Rate

10 samples/second per channel

Cold Junction Compensation

±0.5°C accuracy

Common Mode Rejection

>120dB 60Hz

Input Impedance

1MΩ

Isolation Voltage

1500V AC channel-to-channel

Power Supply

Backplane 5V DC

Power Consumption

3.8W typical

Operating Temperature

-40°C to+70°C

Storage Temperature

-55°C to+85°C

Connection Type

Removable terminal block

Burnout Detection

<5 seconds response

Filtering

Software configurable

Certifications

UL,CSA,CE,cULus

Main Features and Advantages​

Measurement precision:The GE IS200TPROH1BCB​utilizes high-resolution 16-bit sigma-delta analog-to-digital conversion technology that ensures accurate temperature measurement across the entire operating range.The module’s advanced cold junction compensation maintains±0.5°C accuracy at the reference junction,eliminating measurement errors caused by ambient temperature variations.The IS200TPROH1BCB’s automatic thermocouple type detection and software-configurable filtering allow adaptation to various application requirements while maintaining measurement integrity.

Diagnostic capabilities:Comprehensive sensor diagnostics include continuous thermocouple burnout detection that identifies open circuit conditions within 5 seconds,preventing erroneous temperature readings.The IS200TPROH1BCB’s channel-to-channel isolation eliminates ground loops and ensures accurate measurements in noisy environments.Real-time monitoring of each input channel provides early warning of potential issues,while the module’s self-diagnostic features verify internal circuitry integrity during operation.

System integration:Seamless compatibility with Mark VI control processors enables direct integration with turbine protection algorithms.The IS200TPROH1BCB​supports simultaneous sampling of all channels,maintaining phase relationships for accurate temperature comparisons.The module’s removable terminal block design simplifies wiring and maintenance,while the comprehensive LED status indicators provide immediate visual feedback on channel operation and fault conditions.

The GE IS200TPROH1BCB​thermocouple input module delivers reliable temperature monitoring for critical turbine applications.With its high accuracy and robust construction,it ensures precise temperature measurement in demanding environments while providing the flexibility needed for various thermocouple types and application requirements.

Application Field​

The GE IS200TPROH1BCB​finds extensive application in power generation facilities where accurate temperature monitoring is critical for equipment protection and efficiency.In gas turbine control systems,the input module monitors exhaust gas temperatures,bearing temperatures,and combustion temperatures,providing essential data for performance optimization and protection functions.The IS200TPROH1BCB’s high accuracy makes it suitable for compliance monitoring where precise temperature data is required for emissions reporting.In steam turbine applications,the module monitors metal temperatures,bearing temperatures,and steam temperatures,ensuring safe operation during startup,loading,and normal operation.

Industrial process applications benefit from the IS200TPROH1BCB’s versatility in handling various thermocouple types and its robustness in challenging environments.In chemical processing plants,the module provides reliable temperature monitoring for reactors,heaters,and heat exchangers,with its high noise immunity ensuring accurate readings in electrically noisy environments.The module’s wide operating temperature range makes it suitable for outdoor applications in oil and gas facilities,while its vibration resistance ensures reliable operation in compressor and pump monitoring applications.In metallurgical processes,the IS200TPROH1BCB​handles high-temperature measurements from R and S-type thermocouples,providing accurate data for process control and equipment protection.

Related Products​

IS200 series​|Other Mark VI system components

IS200TBAIH1C​|Terminal board assembly

Thermocouples​|Various sensor types

Extension wires​|Thermocouple compensation cables

Mark VI controller​|System control processors

Signal conditioners​|Additional interface modules

Installation and Maintenance​

Pre-installation preparation:Before installing the IS200TPROH1BCB,verify compatibility with existing Mark VI system components and review thermocouple specifications.Ensure proper grounding and shielding practices for thermocouple wires.Have configuration software and documentation ready for module setup and calibration.

Maintenance recommendations:Perform annual calibration verification using precision temperature standards.Regularly check terminal connections for tightness and signs of corrosion.Monitor module diagnostics through system software and address any alerts promptly.For critical applications,maintain spare modules configured for rapid replacement to minimize system downtime.

Product Guarantee​

We guarantee that every GE IS200TPROH1BCB​thermocouple input module is a genuine GE Energy product manufactured to the highest industry standards.Our technical support team provides comprehensive assistance with configuration,integration,and troubleshooting.All modules undergo rigorous testing to verify they meet original performance specifications for reliable operation in critical industrial applications.We stand behind our products with full technical support and commitment to customer satisfaction.

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GE IS200TPROH1BCB Temperature Signal Conditioner Specifications插图1

GE IS200TPROH1BCB Temperature Signal Conditioner Specifications插图2

Real-Time VME-7807RC Computing Platform for GE Mark V, EX2000, and Legacy Systems缩略图

Real-Time VME-7807RC Computing Platform for GE Mark V, EX2000, and Legacy Systems

Real-Time VME-7807RC Computing Platform for GE Mark V, EX2000, and Legacy Systems插图
Product Overview

The GE VME-7807RC is a high-reliability 6U VME64 single-board computer(SBC)based on the PowerPC architecture(typically Motorola MPC750 or MPC7400 processor),widely deployed in industrial control,power generation,and embedded real-time systems—notably within GE’s Mark V turbine control platform,EX2000 excitation systems,and other legacy automation infrastructure.

Designed for deterministic performance in mission-critical environments,the VME-7807RC integrates a high-speed CPU,onboard memory,flash storage,serial ports,Ethernet,and a PCI Mezzanine Card(PMC)site for modular I/O expansion.Its rugged construction supports extended temperature ranges,high vibration,and electromagnetic interference(EMI)—making it suitable for turbine skids,substation controls,and remote SCADA sites.

Although now considered a legacy product,the VME-7807RC remains in active service worldwide and is often sourced for spare parts,system repairs,or life-extension projects where full migration to modern platforms(e.g.,Mark VIe)is not yet feasible.

Technical Specifications

Parameter Value

Model VME-7807RC

Manufacturer GE Intelligent Platforms(formerly GE Fanuc Embedded Systems)

Form Factor 6U VME64(233.35 mm×160 mm)

Processor Motorola PowerPC MPC750 or MPC7400(300–500 MHz,depending on revision)

L2 Cache 512 KB to 1 MB(processor-dependent)

RAM Up to 512 MB SDRAM(soldered or socketed,varies by build)

Flash Storage 8–64 MB Boot Flash;optional CompactFlash via PMC or onboard IDE

VME Bus Interface VME64,32-bit,33 MHz,A24/A32,D08/D16/D32

Onboard I/O•2×RS-232/422 serial ports

•10/100 Mbps Ethernet(via onboard controller)

•PMC expansion site(PCI-based)

•Optional SCSI or IDE interface

Operating System Support VxWorks,LynxOS,VRTX,Linux(PPC),Integrity RTOS

Operating Temperature Standard:0°C to+60°C

Extended:-40°C to+70°C(conformal-coated versions)

Power Consumption~15–25 W(depends on CPU speed and I/O load)

Compliance Conforms to IEEE 1101.1/10,ANSI/VITA 1.1

Note:Exact specs vary by suffix(e.g.,VME-7807RC-500=500 MHz).Always verify processor speed,memory,and I/O configuration from label or BIOS.

Key Features&Advantages

✅Real-Time Determinism

Optimized for hard real-time control tasks with low interrupt latency—ideal for turbine sequencing,protection logic,and closed-loop regulation in Mark V systems.

✅PMC Expansion Flexibility

The onboard PCI Mezzanine Card(PMC)site allows integration of specialized I/O such as analog acquisition,digital I/O,MIL-STD-1553,or GPS timing modules.

✅Long-Term Availability&Support

Despite being legacy,GE and third-party suppliers maintain spares,repair services,and compatibility documentation—critical for asset owners extending system life.

✅Ruggedized for Industrial Use

Available with conformal coating,extended temperature support,and enhanced shock/vibration tolerance for deployment in turbine enclosures or offshore platforms.

✅Seamless Integration with GE Ecosystem

Used as the primary controller CPU in Mark V TMR racks,EX2000 AVR systems,and custom GE industrial solutions—ensuring software and firmware compatibility.

Typical Applications

GE Mark V Turbine Control Systems–Primary or backup controller in gas/steam turbines

EX2000 Excitation Systems–Real-time AVR(Automatic Voltage Regulator)processing

Substation Automation&Protection Relays–Legacy SCADA front-end processors

Industrial Process Control–Batch control,motor management,safety interlocks

Defense&Aerospace Test Systems–Embedded simulation and data acquisition

Retrofit&Migration Projects–Temporary bridge during transition to Mark VIe or other platforms

Related Products

VME-7750:Earlier PowerPC VME board(MPC750,lower performance)

VME-7808RC:Successor with faster MPC7455/7457 processors

VMIPMC-400:Common PMC module used with VME-7807RC for I/O

Mark V I/O Cards:e.g.,DS200,DS3800 series(interface via VME backplane)

EX2000 Controller Rack:Often includes VME-7807RC as main CPU

VRTX/VxWorks BSPs:Board Support Packages for real-time OS deployment

Installation&Maintenance

🔧Installation Tips

Ensure proper VME slot alignment and secure retention screws.

Verify jumper settings for boot device(flash vs.network vs.PMC storage).

Use shielded VME backplane cables and proper chassis grounding to reduce noise.

Monitor airflow—PowerPC CPUs can overheat in poorly ventilated cabinets.

🛠️Maintenance&Troubleshooting

Common failure points:electrolytic capacitors(aging),flash wear-out,PMC connector fatigue.

If system fails to boot,check console serial port for POST messages.

Use GE diagnostic utilities(e.g.,DOS-based flash tools)to reimage firmware.

For critical spares,store units in anti-static,climate-controlled environments.

⚠️Legacy Note:New production of VME-7807RC has ceased.Units are available via GE Repair Services,authorized surplus channels,or third-party refurbishers—often with updated components(e.g.,solid-state flash replacements).

Product Status&Support

The VME-7807RC is classified as a legacy/end-of-life(EOL)product but remains under GE’s long-term support policy for critical infrastructure.GE continues to offer:

Repair and exchange services

Firmware and driver archives

Compatibility guidance for OS and application software

For new designs,GE recommends migration to modern platforms such as CompactPCI,VPX,or Mark VIe—but for existing Mark V and EX2000 installations,the VME-7807RC remains a vital component of operational continuity.

“In legacy control systems,reliability isn’t upgraded—it’s maintained.The VME-7807RC keeps decades-old turbines running with the same precision they had on day one.”

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Real-Time VME-7807RC Computing Platform for GE Mark V, EX2000, and Legacy Systems插图1

Real-Time VME-7807RC Computing Platform for GE Mark V, EX2000, and Legacy Systems插图2

GE IS420ESWBH3A Process Automation缩略图

GE IS420ESWBH3A Process Automation

GE IS420ESWBH3A Process Automation插图
Product Overview

The GE IS420ESWBH3A​is a high-performance industrial Ethernet switch manufactured by General Electric for its Mark VI and Mark VIe turbine control systems.This robust network switch provides reliable communication infrastructure for industrial automation networks,ensuring seamless data exchange between control system components in demanding power generation environments.Designed with industrial-grade components and advanced networking features,the GE IS420ESWBH3A​delivers deterministic performance and network reliability critical for turbine control applications.The switch’s rugged construction and wide operating temperature range make it suitable for harsh industrial environments where network availability directly impacts operational continuity and system safety.

As a key component in GE’s control system architecture,the GE IS420ESWBH3A​facilitates high-speed data communication between controllers,I/O modules,and human-machine interfaces.The switch supports various industrial Ethernet protocols and features advanced network management capabilities including Quality of Service(QoS),VLAN support,and rapid spanning tree protocol for network redundancy.The GE IS420ESWBH3A’s compact design and DIN rail mounting enable flexible installation in control cabinets,while its comprehensive diagnostic features provide real-time network health monitoring.With its robust design and reliable performance,this industrial switch ensures continuous network operation in critical control applications.

Technical Specifications

Product Model|GE IS420ESWBH3A

Manufacturer|General Electric(GE)

Product Type|Industrial Ethernet Switch

System Compatibility|Mark VI/Mark VIe Control Systems

Port Configuration|8x 10/100Base-TX RJ45

Switching Capacity|1.6 Gbps

Forwarding Rate|1.19 Mpps

MAC Address Table|8K entries

Protocol Support|TCP/IP,UDP,ICMP,HTTP,HTTPS

Management|Web interface,SNMP v1/2c/3

QoS|4 priority queues,IEEE 802.1p

VLAN|IEEE 802.1Q tag-based VLAN

Redundancy|Rapid Spanning Tree Protocol(RSTP)

Power Input|24V DC(18-36V DC range)

Power Consumption|5W typical

Operating Temperature|-40°C to+75°C

Storage Temperature|-40°C to+85°C

Enclosure Rating|IP30

Mounting|DIN rail

Dimensions|50 x 135 x 105 mm

Certifications|UL,cULus,CE,FCC

Main Features and Advantages

Robust Industrial Design:The GE IS420ESWBH3A​features industrial-grade components and a rugged metal housing that withstands harsh environmental conditions including temperature extremes,vibration,and electrical noise.The switch’s wide operating temperature range(-40°C to+75°C)ensures reliable performance in both arctic and desert environments,while its high immunity to electromagnetic interference maintains network stability in electrically noisy industrial settings.The GE IS420ESWBH3A’s DIN rail mounting design facilitates easy installation in control cabinets,and its compact form factor optimizes space utilization in crowded industrial enclosures.

Advanced Networking Capabilities:Equipped with 8 auto-negotiating 10/100Base-TX ports,the GE IS420ESWBH3A​provides flexible connectivity for various industrial devices.The switch supports advanced networking features including Quality of Service(QoS)with 4 priority queues,ensuring timely delivery of critical control data.VLAN support enables network segmentation for improved security and traffic management,while Rapid Spanning Tree Protocol(RSTP)provides network redundancy with fast convergence times.The GE IS420ESWBH3A’s web-based management interface allows easy configuration and monitoring,supporting both inexperienced users and network professionals.

Comprehensive Diagnostics and Management:The GE IS420ESWBH3A​features extensive diagnostic capabilities including port status indicators,network activity monitoring,and error detection.The switch’s management interface provides real-time statistics on network performance,packet errors,and traffic patterns.SNMP support enables integration into network management systems,while the built-in web server allows configuration through standard browsers.The GE IS420ESWBH3A’s non-volatile memory retains configuration settings during power cycles,ensuring quick recovery after outages.

Application Field

The GE IS420ESWBH3A​finds primary application in power generation facilities,particularly in gas and steam turbine control systems where reliable network communication is critical for system operation.In combined cycle power plants,the switch forms the backbone of the control network,connecting turbines,generators,and auxiliary systems.The GE IS420ESWBH3A’s robust design withstands the challenging environments of power plants,including temperature variations,humidity,and electrical interference.The switch’s deterministic performance ensures timely delivery of control data,supporting real-time turbine control and protection functions.

In industrial automation,the GE IS420ESWBH3A​serves process industries including oil and gas,chemical processing,and water treatment facilities.The switch’s industrial-grade construction makes it suitable for installation in field enclosures and harsh process areas where commercial networking equipment would fail.The GE IS420ESWBH3A​also supports infrastructure applications including transportation systems and building automation,where its reliability and wide temperature range ensure continuous network operation in demanding environments.

Related Products

GE Mark VI​-Turbine control system

GE Mark VIe​-Enhanced control platform

GE IS200​series-I/O and interface modules

GE EX2100​-Excitation control systems

GE QuickPanel​-Operator interface stations

GE Bently Nevada​-Vibration monitoring systems

Installation and Maintenance

Pre-installation preparation:Before installing the GE IS420ESWBH3A,verify network design requirements and plan port assignments.Ensure adequate space for heat dissipation and cable management.Prepare appropriate Ethernet cables and verify that the power supply meets specifications.Configure initial network settings including IP address and basic security parameters before installation.

Maintenance recommendations:Regular maintenance includes monitoring switch status indicators and reviewing network performance statistics through the web interface.Keep firmware updated to the latest stable version and maintain configuration backups.Periodically clean ventilation openings and check cable connections for tightness.Monitor operating temperature and ensure adequate airflow around the switch.

Product Guarantee

We guarantee that all GE IS420ESWBH3A​industrial Ethernet switches are genuine GE products manufactured to original specifications.Our quality assurance process includes comprehensive testing to verify network performance and environmental durability.We provide complete technical support for configuration,installation,and troubleshooting,backed by our team of industrial networking experts with extensive experience in power generation and process automation applications.

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GE IS420ESWBH3A Process Automation插图1

GE IS420ESWBH3A Process Automation插图2

Legacy-to-Digital Bridge: GE IC698CPE020-CC Modernizes Plant Infrastructure with Open Communication Protocols缩略图

Legacy-to-Digital Bridge: GE IC698CPE020-CC Modernizes Plant Infrastructure with Open Communication Protocols

Legacy-to-Digital Bridge: GE IC698CPE020-CC Modernizes Plant Infrastructure with Open Communication Protocols插图
Product Overview

The GE IC698CPE020-CC is a high-performance Central Processing Engine(CPE)module designed for the PACSystems™RX7i programmable automation controller(PAC)platform from General Electric.As the brain of the RX7i system,this dual-core CPU delivers deterministic logic execution,advanced motion coordination,and seamless integration across enterprise IT and plant-floor OT networks.The GE IC698CPE020-CC is specifically engineered for mission-critical applications requiring high reliability,redundancy,and fast scan performance—making it ideal for power generation,oil&gas,water treatment,and heavy industrial automation.

Positioned as a premium controller within GE’s legacy automation portfolio(now under Emerson),the GE IC698CPE020-CC supports full IEC 61131-3 programming via Proficy Machine Edition,enabling ladder logic,structured text,function block,and C-based custom routines.Its“-CC”suffix denotes the inclusion of conformal coating,enhancing resilience against moisture,dust,and chemical exposure in demanding environments.The module integrates natively with redundant I/O,hot-standby CPU configurations,and high-speed networks like Ethernet Global Data(EGD),Modbus TCP,and Profibus DP—ensuring continuous operation even during hardware faults or network disruptions.With robust cybersecurity features and real-time diagnostics,the GE IC698CPE020-CC remains a cornerstone of modernized control strategies in aging infrastructure.

Technical Specifications

Parameter Name Parameter Value

Product Model IC698CPE020-CC

Manufacturer General Electric(GE Intelligent Platforms/now part of Emerson)

Product Type Central Processing Engine(CPU)for PACSystems RX7i

Processor Architecture Dual-core Intel-compatible embedded processor

Memory(User Program)4 MB RAM,4 MB Flash(non-volatile storage)

Scan Time(Typical)<10 ms for 10K logic instructions

Redundancy Support Yes–Hot Standby CPU redundancy(with IC698CRU320)

Communication Ports 1×RS-485(serial loader),1×10/100 Mbps Ethernet(RJ-45)

Supported Protocols Ethernet Global Data(EGD),Modbus TCP,SRTP,SNPX,Profibus DP(via modules)

Operating Temperature 0°C to+60°C(industrial grade)

Conformal Coating Yes(per IPC-CC-830 standard)

Backplane Interface RX7i 10-slot backplane(supports up to 32K I/O points)

Certifications CE,UL 61010-1,CSA,FCC Class A

Main Features and Advantages

High computational throughput defines the core value of the GE IC698CPE020-CC.Unlike basic PLC CPUs,this module leverages a dual-core architecture to simultaneously handle logic execution,communication tasks,and data logging—eliminating bottlenecks in complex batch or continuous processes.Its sub-10 ms scan performance ensures rapid response to emergency shutdown signals or fast-moving machinery,directly enhancing process safety and equipment protection.

Built-in redundancy support allows two GE IC698CPE020-CC units to operate in a hot-standby configuration using the IC698CRU320 redundancy module.In the event of a primary CPU failure,switchover occurs in under 30 milliseconds with zero data loss—critical for uninterrupted turbine control or pipeline pumping operations.The integrated Ethernet port enables direct connection to HMIs,historians,and engineering workstations without requiring additional communication modules,reducing system cost and complexity.

The conformal coating on the GE IC698CPE020-CC provides exceptional resistance to condensation,salt spray,and airborne contaminants common in coastal or chemical processing plants.Additionally,the module includes a built-in web server for remote status monitoring via any standard browser,along with front-panel LEDs that indicate CPU mode(Run/Stop),I/O force status,and network activity.These diagnostic tools drastically reduce troubleshooting time during outages.Furthermore,native support for open protocols like Modbus TCP and EGD ensures interoperability with third-party devices—from Bently Nevada vibration monitors to Honeywell DCS gateways—making the GE IC698CPE020-CC a versatile hub in hybrid control architectures.

Application Field

The GE IC698CPE020-CC is widely deployed across industries where process continuity,safety,and data integrity are non-negotiable.In power generation,it controls boiler sequencing,generator synchronization,and auxiliary systems in coal,gas,and biomass plants—often interfacing with legacy Mark VI turbine controls via protocol converters.In oil&gas,the GE IC698CPE020-CC manages compressor station logic,pipeline leak detection,and flare gas recovery systems,leveraging its redundancy to meet API and ISO 13702 standards.

Municipal water and wastewater treatment facilities rely on the GE IC698CPE020-CC for lift station control,chemical dosing,and SCADA integration across distributed pump networks.Its ability to handle thousands of I/O points makes it suitable for large-scale reservoir management.Similarly,in mining and metals processing,the controller coordinates conveyor belts,crushers,and material handling systems under extreme dust and vibration conditions—where its conformal coating proves invaluable.

Even in food&beverage and pharmaceutical plants requiring strict batch traceability,the GE IC698CPE020-CC executes validated recipes while publishing production data to MES platforms via Ethernet.As facilities extend the life of their RX7i infrastructure amid supply chain constraints,this CPU remains a trusted solution for sustaining operational excellence without full migration to newer platforms.

Related Products

IC698CRU320:Redundancy module required for hot-standby CPU pairing with IC698CPE020-CC

IC698ACC701:Battery backup module for preserving program memory during power loss

IC698PSA120:High-capacity power supply for RX7i chassis supporting IC698CPE020-CC

IC695CPU320:Comparable CPU for the smaller RX3i platform(non-redundant)

IC698RM001:Remote I/O adapter enabling distributed I/O over fiber

IC698ETM001:Enhanced Ethernet module for additional network segmentation

Proficy Machine Edition:Official programming software for configuring IC698CPE020-CC logic

RX7i Backplane(e.g.,IC698CHS001):10-slot chassis housing the IC698CPE020-CC and I/O modules

Installation and Maintenance

Pre-installation preparation:Before installing the GE IC698CPE020-CC,confirm compatibility with your RX7i backplane revision and ensure firmware alignment with your Proficy Machine Edition version.Ground the chassis properly and verify that the power supply can deliver sufficient current(minimum 5 A on+5 V rail).Insert the module firmly into the designated CPU slot(typically Slot 0)until the retention latch clicks.If deploying redundancy,install the IC698CRU320 in Slot 1 and connect the sync cable between CPUs per GE guidelines.Always apply anti-static precautions during handling.

Maintenance recommendations:Monitor CPU health via the built-in web interface or Proficy HMI alarms for signs of memory errors,communication timeouts,or excessive scan times.Replace the backup battery(IC698ACC701)every 3–5 years to prevent program loss.During outages,inspect the GE IC698CPE020-CC for dust accumulation near ventilation slots and clean gently with dry,oil-free air.Avoid exposing the conformal-coated board to solvents or high-pressure washdowns.Keep a spare GE IC698CPE020-CC loaded with your latest application image to enable rapid swap-and-restore during emergencies.

Product Guarantee

Every GE IC698CPE020-CC we provide is rigorously tested in a live RX7i chassis for full functionality—including program download,I/O scanning,Ethernet communication,and redundancy handshake(if applicable).Units are either new surplus from verified OEM channels or professionally refurbished to original GE specifications,with conformal coating integrity validated under UV inspection.We offer a comprehensive 24-month warranty covering defects in materials and workmanship,backed by lifetime access to certified GE/Emerson automation engineers for technical support.Our commitment ensures that your GE IC698CPE020-CC delivers reliable,secure,and future-ready control performance—maximizing uptime in your most critical industrial processes.

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Legacy-to-Digital Bridge: GE IC698CPE020-CC Modernizes Plant Infrastructure with Open Communication Protocols插图1

Legacy-to-Digital Bridge: GE IC698CPE020-CC Modernizes Plant Infrastructure with Open Communication Protocols插图2

GE IS220PDOAH1A Installation and Configuration Manual缩略图

GE IS220PDOAH1A Installation and Configuration Manual

GE IS220PDOAH1A Installation and Configuration Manual插图
Product Overview​

The GE IS220PDOAH1A​is a high-performance digital output module designed for the Mark VIe turbine control system,providing reliable discrete output control for critical industrial applications.This advanced output board serves as a crucial interface between the control processor and field actuation devices,delivering precise on/off control signals to valves,motor starters,and other industrial equipment.The IS220PDOAH1A​features robust output circuitry with advanced protection features,making it ideal for gas and steam turbine control systems where output reliability directly impacts operational safety and efficiency.As an integral component of GE’s Mark VIe control platform,this digital output module ensures dependable operation in demanding power generation environments,withstanding the electrical noise and temperature variations typical of turbine control applications.

Engineered for maximum reliability in critical control applications,the GE IS220PDOAH1A​incorporates advanced output technology that maintains stable operation under varying load conditions.The module’s design focuses on providing fail-safe operation for critical control functions while offering flexible configuration options for various application requirements.The IS220PDOAH1A​demonstrates exceptional performance in safety-critical applications,handling vital control functions with precision and reliability.Its modular architecture allows for straightforward maintenance and replacement,while the industrial-grade construction ensures long-term reliability in continuous operation scenarios.The digital output module’s compatibility with the broader Mark VIe system architecture makes it an essential component in modern turbine control solutions,enabling optimal system performance and integration across diverse operational requirements.

Technical Specifications​

Parameter Name

Parameter Value

Product Model

IS220PDOAH1A​

Manufacturer

GE Energy

Product Type

Digital Output Module

Compatible System

Mark VIe Turbine Control

Output Channels

16 points isolated outputs

Output Type

Sourcing(24V DC)

Output Current

2A per point maximum

Output Voltage

24V DC(19.2-30V DC)

Leakage Current

<1mA 30V DC

Response Time

<1ms turn-on,<2ms turn-off

Isolation Voltage

1500V AC channel-to-backplane

Power Supply

Backplane 5V DC

Power Consumption

8W typical

Operating Temperature

-40°C to+70°C

Storage Temperature

-55°C to+85°C

Short-circuit Protection

Electronic current limiting

Status Indicators

Per-channel LED status

Connection Type

Removable terminal block

Fault Detection

Open circuit,short circuit

Certifications

UL,CSA,CE,cULus

Main Features and Advantages​

Output reliability:The GE IS220PDOAH1A​utilizes high-capacity output drivers with electronic current limiting that provides protection against short circuits and overload conditions.The module’s advanced heat dissipation design ensures stable operation at maximum load current,while the low leakage current prevents false activation of connected devices.The IS220PDOAH1A’s fast response time ensures precise timing control for critical sequences,with turn-on and turn-off times optimized for industrial control applications.

Protection and diagnostics:Comprehensive fault detection circuitry monitors each output channel for open circuit and short circuit conditions,providing immediate feedback to the control system.The IS220PDOAH1A’s electronic current limiting protects outputs during fault conditions without requiring fuse replacement,while the thermal shutdown feature prevents damage from excessive power dissipation.Per-channel LED indicators provide instant visual status of output operation,facilitating quick troubleshooting and maintenance.

System integration:Seamless compatibility with Mark VIe control processors enables tight integration with turbine control algorithms.The IS220PDOAH1A​supports hot-swap replacement in redundant configurations,maintaining system availability during maintenance operations.The module’s removable terminal block design simplifies wiring and reduces maintenance time,while the comprehensive diagnostic capabilities enable predictive maintenance strategies.

The GE IS220PDOAH1A​digital output module delivers reliable control for critical industrial applications.With its robust construction and advanced protection features,it ensures safe operation in demanding environments while providing the flexibility needed for various control system configurations.

Application Field​

The GE IS220PDOAH1A​finds extensive application in power generation facilities where reliable digital output control is critical for system operation and safety.In gas turbine control systems,the output module operates critical devices including fuel valves,ignition systems,and purge damper actuators,ensuring precise control during startup and load operations.The IS220PDOAH1A’s high reliability makes it suitable for safety-related functions where output failure could lead to equipment damage or operational disruptions.In steam turbine applications,the module controls lube oil pumps,hydraulic units,and cooling system components,with its robust design withstanding the vibration and temperature extremes typical of turbine environments.

Industrial automation applications benefit from the IS220PDOAH1A’s versatility and reliability.In compressor control systems,the digital output module operates anti-surge valves and recycle valves,preventing compressor damage during transient conditions.The module’s fast response time ensures rapid valve operation during emergency shutdowns,while its diagnostic capabilities provide early warning of potential issues.In material handling systems,the IS220PDOAH1A​controls conveyor motors and sorting mechanisms,with its high current capacity enabling direct operation of contactors and starters without intermediate relays.

Related Products​

IS220 series​|Other Mark VIe I/O modules

IS220PDIAH1A​|Digital input module

IS220PAICH1A​|Analog input module

Mark VIe controller​|System control processors

Termination boards​|Wiring interface accessories

Power supplies​|System power components

Installation and Maintenance​

Pre-installation preparation:Before installing the IS220PDOAH1A,verify compatibility with existing Mark VIe system components and review load requirements.Ensure proper wire sizing and protection for output circuits.Have configuration software and documentation ready for module setup and testing.

Maintenance recommendations:Perform regular verification of output operation and monitor diagnostic status through system software.Keep terminal connections clean and properly torqued to maintain connection integrity.For critical applications,maintain spare modules configured for rapid replacement to minimize system downtime.

Product Guarantee​

We guarantee that every GE IS220PDOAH1A​digital output module is a genuine GE Energy product manufactured to the highest industry standards.Our technical support team provides comprehensive assistance with configuration,integration,and troubleshooting.All modules undergo rigorous testing to verify they meet original performance specifications for reliable operation in critical industrial applications.We stand behind our products with full technical support and commitment to customer satisfaction.

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GE IS220PDOAH1A Installation and Configuration Manual插图1

GE IS220PDOAH1A Installation and Configuration Manual插图2

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