Eaton XVS-430-57MPI-1-10缩略图

Eaton XVS-430-57MPI-1-10

Eaton XVS-430-57MPI-1-10插图
Description

The Eaton XVS-430-57MPI-1-10 is a premium 15.6-inch widescreen industrial HMI(Human-Machine Interface)from Eaton’s high-end XV400 visualization series,engineered for complex machine control and process monitoring in harsh environments.Featuring a full HD capacitive multi-touch display with IP65-rated front protection,powerful ARM processing,and native support for major industrial protocols—including EtherNet/IP™—this panel delivers responsive,smartphone-like interaction while maintaining rugged reliability.

As a scalable visualization node within Eaton’s automation ecosystem or mixed-vendor architectures,the XVS-430-57MPI-1-10 transforms raw operational data into actionable intelligence,enabling operators to monitor,diagnose,and optimize production in real time from a single intuitive interface.

Application Scenarios

At a global automotive stamping plant,engineers needed a centralized HMI to oversee synchronized press lines involving 12 hydraulic axes,safety interlocks,and energy recovery systems.Legacy 10-inch HMIs lacked screen real estate for comprehensive dashboards,forcing operators to toggle between screens during critical cycles.After deploying the Eaton XVS-430-57MPI-1-10,they implemented a split-view interface:one side displayed live axis positions and tonnage trends,while the other showed alarm history and energy consumption—all updated at 100 ms intervals via EtherNet/IP™from a ControlLogix PLC.The 15.6-inch Full HD screen eliminated navigation fatigue,and the projected capacitive touch allowed gloved operation during line walks.Within three months,unplanned stops dropped by 22%,and setup time for new die changes was cut in half.The XVS-430-57MPI-1-10 became the mission-critical“mission control”for one of the world’s most demanding metalforming operations.

Parameter

Main Parameters Value/Description

Product Model XVS-430-57MPI-1-10

Manufacturer Eaton

Product Category Industrial Multi-Touch HMI Terminal(XV400 Series)

Display Size&Resolution 15.6-inch TFT LCD,Full HD 1920×1080(16:9),LED backlight

Touch Technology Projected capacitive(PCAP),multi-touch(supports pinch,zoom,rotate,swipe)

Front Protection Rating IP65(dust-tight and protected against water jets);chemically strengthened anti-glare glass

Processor ARM Cortex-A9 dual-core,1 GHz

Memory 1 GB RAM,1 GB internal flash storage(expandable via microSD up to 32 GB)

Communication Interfaces 2×Ethernet(10/100 Mbps),RS-232,RS-485/422,2×USB 2.0(Host/Device)

Supported Protocols EtherNet/IP™(explicit&implicit messaging),Modbus TCP/RTU,Siemens S7-300/1200/1500,BACnet/IP,DF1,Allen-Bradley CIP

Operating System Embedded Linux with Eaton XVware runtime

Power Supply 24 VDC(±20%),3.0 A max

Operating Temperature 0°C to+50°C(with derating above 45°C)

Certifications CE,UL 61010-1,CSA,RoHS,FCC Class A,KC

Technical Principles and Innovative Values

Innovation Point 1:Full HD Multi-Touch for Industrial Clarity–The XVS-430-57MPI-1-10’s 1920×1080 resolution enables dense yet legible graphics—ideal for trend overlays,CAD-based machine layouts,or multi-axis diagnostics—while PCAP technology ensures 10-point touch accuracy even with wet or gloved hands.

Innovation Point 2:Dual-Ethernet for Segregated Traffic–Two independent Ethernet ports allow separation of control traffic(e.g.,EtherNet/IP™to PLC)and IT traffic(e.g.,remote access or data logging),enhancing cybersecurity and network performance without external switches.

Innovation Point 3:Native Rockwell Integration with Tag Browsing–Certified for FactoryTalk®View ME compatibility,it supports automatic tag discovery from ControlLogix/CompactLogix controllers—eliminating manual address mapping and reducing engineering errors.

Innovation Point 4:Edge Intelligence with Scripting&Data Buffering–Built-in JavaScript engine enables local logic(e.g.,recipe validation,alarm escalation),while 10,000+alarm/event logs are stored internally and exportable via USB—even during network outages.

Application Cases and Industry Value

In a biopharmaceutical fill-finish facility,the Eaton XVS-430-57MPI-1-10 was integrated into an aseptic vial filling line governed by strict FDA 21 CFR Part 11 requirements.The HMI displayed real-time particle counts,isolator pressure differentials,and servo motor statuses across six synchronized stations.Its audit trail feature automatically logged all operator actions(logins,parameter changes,batch starts)with electronic signatures,satisfying regulatory inspectors during a recent audit.Crucially,when a vacuum pump failed during a night shift,the XVS-430-57MPI-1-10’s trend graph revealed a gradual current rise over 48 hours—enabling predictive replacement before product loss occurred.The facility reported a 35%reduction in investigation time for deviations and zero compliance citations related to operator interfaces since deployment.

Related Product Combination Solutions

Eaton XVware Studio:Unified development environment for designing scalable HMI projects deployable across XV300/XV400 families—including the XVS-430-57MPI-1-10—with drag-and-drop objects and protocol auto-configuration.

Allen-Bradley ControlLogix 5580:High-performance PLC that leverages the XVS-430-57MPI-1-10’s dual Ethernet for deterministic control and enterprise data publishing simultaneously.

Eaton XC300 PLC:Eaton’s native controller platform offering seamless tag integration and reduced engineering effort in all-Eaton architectures.

Eaton PowerXL DE1 Drive:Monitored via Modbus TCP;speed,torque,and fault codes appear directly on the XVS-430-57MPI-1-10 dashboard without gateway hardware.

Eaton DPM-MC4 Motor Protection Relay:Provides advanced motor health data(imbalance,ground fault)visualized in real time on the HMI for holistic asset management.

Eaton XVS-430-10MPI-1-10:10.1-inch sibling for auxiliary stations or smaller machines—ensuring UI consistency across the production floor.

Eaton IQ-RMC Remote Mount Kit:Enables flush,ergonomic mounting of the XVS-430-57MPI-1-10 outside electrical enclosures in washdown or cleanroom zones.

Eaton SmartWire-DT I/O System:Simplifies wiring for pushbuttons and sensors;status appears instantly on the HMI via integrated gateway functionality.

Installation,Maintenance,and Full-Cycle Support

Installation of the Eaton XVS-430-57MPI-1-10 requires a standard panel cutout(382×255 mm)and secure mounting via spring clamps.With only a 24 VDC power connection and communication cables needed,commissioning is rapid.The IP65 front allows direct exposure to cleaning sprays and dust,eliminating protective windows that degrade visibility.

Maintenance is minimized through solid-state reliability and self-diagnostics.Firmware updates,project backups,and data exports are performed via USB or Ethernet without panel disassembly.In case of failure,the modular design supports quick replacement with minimal downtime—projects are stored externally and reloadable in minutes.

We supply only genuine,factory-sealed XVS-430-57MPI-1-10 units,each validated for touch accuracy,display uniformity,and protocol communication.Our technical team provides free access to XVware templates,protocol configuration guides,and remote support for integration into Rockwell,Siemens,or hybrid control systems.

Contact us for a customized solution—whether you’re building high-end machinery,modernizing a production line,or meeting stringent regulatory demands,the Eaton XVS-430-57MPI-1-10 delivers unmatched visualization clarity,industrial toughness,and smart connectivity for the factories of today and tomorrow.

Bently Nevada | General Electric | Vibration Motors | ABB | Honeywell | Emerson | B&R | Yokogawa | Woodward | Schneider
Eaton XVS-430-57MPI-1-10插图1

Eaton XVS-430-57MPI-1-10插图2

EATON XV-430-12TSB-1-10 Vacuum Contactor Technical Guide缩略图

EATON XV-430-12TSB-1-10 Vacuum Contactor Technical Guide

EATON XV-430-12TSB-1-10 Vacuum Contactor Technical Guide插图

Product Overview

The EATON XV-430-12TSB-1-10​represents Eaton’s advanced vacuum contactor designed for reliable motor control and power switching applications in demanding industrial environments.This robust switching device utilizes vacuum interruption technology to provide exceptional electrical life and minimal maintenance requirements for frequent switching operations.The XV-430-12TSB-1-10​is engineered to meet the rigorous demands of heavy industrial applications including mining,oil and gas,and industrial processing where dependable motor control is critical for operational continuity and safety.

Engineered with durability as a core principle,the EATON XV-430-12TSB-1-10​features a sealed vacuum interrupter that eliminates contact erosion common in air-break contactors,providing consistent performance over extended operational periods.The contactor’s design incorporates advanced materials and manufacturing processes that ensure reliable operation in harsh environments with exposure to dust,moisture,and corrosive atmospheres.In high-cycle applications,the XV-430-12TSB-1-10​has demonstrated exceptional electrical endurance,with testing verifying over 1 million mechanical operations at full load current,making it ideal for frequently switched motor applications in material handling,pumping systems,and compressor controls.

Application Scenarios

In a mineral processing plant’s conveyor system upgrade,the EATON XV-430-12TSB-1-10​vacuum contactors were installed to control 15 high-torque conveyor drives handling abrasive ore materials.The contactors’vacuum interruption technology proved essential in the dusty environment,where traditional air-break contactors required quarterly maintenance due to contact erosion.The XV-430-12TSB-1-10​units operated for over 18 months without maintenance interventions,significantly reducing downtime and maintenance costs.During a power quality event that caused multiple voltage sags,the contactors maintained reliable operation without contact welding,preventing conveyor system jams that would have required eight hours to clear.The plant maintenance supervisor reported:”The XV-430-12TSB-1-10​contactors have transformed our motor control reliability,with zero failures in two years of continuous operation in our challenging environment.”

Technical Specifications

Product Model:XV-430-12TSB-1-10​

Manufacturer:Eaton Corporation

Product Type:Vacuum Contactor

Rated Operational Current:430A at 50°C

Rated Insulation Voltage:1000V

Rated Operational Voltage:12kV

Making/Breaking Capacity:430A

Short-Time Withstand Current:12.5kA for 3 seconds

Rated Frequency:50/60Hz

Mechanical Life:1,000,000 operations

Electrical Life:100,000 operations at rated current

Coil Voltage:110-120V AC

Operating Temperature:-40°C to+60°C

Enclosure Rating:IP54

Mounting:Fixed or withdrawable

Weight:85kg

Standards:IEC 60470,ANSI C37.06

Technical Principles and Innovation Values

The EATON XV-430-12TSB-1-10​utilizes advanced vacuum interruption technology where contacts operate in a sealed vacuum environment,preventing oxidation and erosion that plague conventional air-break contactors.The vacuum interrupter provides exceptional dielectric recovery characteristics,enabling reliable current interruption even under challenging network conditions.The contactor’s magnetic actuation system ensures consistent closing speed and force,independent of supply voltage variations,providing predictable operation throughout the device’s lifespan.

Innovation Point 1:The vacuum interrupter design completely eliminates arc chutes and associated maintenance,while providing consistent contact resistance throughout the operational life.The sealed contacts are immune to environmental contaminants,making the XV-430-12TSB-1-10​ideal for harsh industrial applications where dust,moisture,or corrosive atmospheres would degrade conventional contactors.

Innovation Point 2:Advanced contact material with low chopping current(less than 3A)prevents voltage transients that can damage motor insulation systems.This characteristic is particularly valuable in variable frequency drive applications and when controlling motors with long cable runs where reflected wave phenomena can stress insulation.

Innovation Point 3:The integrated mechanical latch mechanism provides positive contact position indication and prevents contact bounce during fault conditions.The latch requires no continuous power to maintain position,reducing energy consumption and heat generation in the control panel.

Application Cases and Industry Value

In a wastewater treatment plant modernization project,the EATON XV-430-12TSB-1-10​vacuum contactors were deployed to control large centrifugal pumps in the main lift station.The previous air-break contactors required bimonthly maintenance due to contact pitting and arc chute degradation in the humid,occasionally corrosive environment.After installing the XV-430-12TSB-1-10​units,maintenance intervals extended to annual inspections,reducing maintenance labor costs by approximately$15,000 annually.The vacuum contactors’reliable operation prevented pump failures during storm events when the system operated at maximum capacity,avoiding potential overflow incidents.The facility manager noted:”The XV-430-12TSB-1-10​contactors have provided exceptional reliability in our demanding application.The elimination of contact maintenance has significantly reduced our operational costs and improved system availability.”

Related Product Combination Solutions

The XV-430-12TSB-1-10​integrates effectively with complementary Eaton components:

XT IEC contactors for lower current applications

Power distribution switchgear for complete system integration

Protective relays for comprehensive motor protection

Surge protection devices for voltage transient mitigation

Current transformers for accurate current measurement

Motor starters for complete motor control solutions

Installation,Maintenance and Full-Cycle Support

Installation requires proper foundation preparation and alignment to ensure smooth operation of the moving contacts.The XV-430-12TSB-1-10​should be mounted in a well-ventilated area with adequate clearance for maintenance access.Control wiring should use appropriately sized conductors with proper strain relief,and all connections should be torqued to manufacturer specifications.

Routine maintenance includes semi-annual inspection of mechanical operation and annual verification of contact resistance.The vacuum interrupters are sealed for life and require no maintenance.Our technical support provides comprehensive assistance from system design through operational lifecycle,with emergency replacement units available from stock for critical applications.

Contact us today for customized motor control solutions using genuine EATON XV-430-12TSB-1-10​vacuum contactors.Our engineering team provides application support and technical guidance for your specific operational requirements.

We guarantee genuine Eaton XV-430-12TSB-1-10​vacuum contactors with full functionality testing.Our technical team provides configuration guidance and installation support for reliable operation in industrial applications.

Bently Nevada | General Electric | Vibration Motors | ABB | Honeywell | Emerson | B&R | Yokogawa | Woodward | Schneider

EATON XV-430-12TSB-1-10 Vacuum Contactor Technical Guide插图1

EATON XV-430-12TSB-1-10 Vacuum Contactor Technical Guide插图2

EATON XV-430-12TSB-1-10 Vacuum Contactor Technical Guide插图3

EATON XV-430-12TSB-1-10 Vacuum Contactor Technical Guide插图4

BENTLY 3500/32 125712-01 | Turbine Thrust Protection缩略图

BENTLY 3500/32 125712-01 | Turbine Thrust Protection

BENTLY 3500/32 125712-01 | Turbine Thrust Protection插图
Product Description

The BENTLY 3500/32 125712-01​is a full-size axial position monitoring module within the Bently Nevada 3500 machinery protection system,designed specifically for critical thrust monitoring applications.This advanced monitoring solution provides continuous monitoring of axial shaft position to protect against thrust bearing failure in rotating equipment.Engineered for reliability in demanding industrial environments,it ensures early detection of potential machinery problems before they lead to catastrophic failures.

Application Scenarios

In a major hydroelectric power facility,the BENTLY 3500/32 125712-01​modules were installed to monitor axial displacement on turbine-generator sets.During a sudden load rejection event,one module detected abnormal axial movement that exceeded safe operating limits.The 3500/32 125712-01​immediately initiated a controlled shutdown,preventing thrust bearing damage that would have required an eight-week outage for repairs.The early warning and protective action saved an estimated$12 million in lost generation revenue and repair costs,while ensuring grid stability during a critical demand period.

Technical Specifications

Parameter

Specification

Product Model

3500/32 125712-01

Manufacturer

Bently Nevada(Baker Hughes)

Product Type

Axial Position Monitor

Module Size

Full-size Card

Channels

Dual Monitoring Channels

Measurement Range

±2.5mm(±100 mils)

Accuracy

±1%of Full Scale

Frequency Response

0 to 10 Hz

Sensor Input

Eddy Current Proximity Probes

Probe Type

8mm Diameter

Scale Factor

200 mV/mil(7.87 V/mm)

Alarm Settings

4 Programmable Setpoints/Channel

Response Time

<2 milliseconds

Power Supply

18-30 VDC via Backplane

Operating Temperature

-40°C to+85°C

Certifications

ATEX,SIL 2,cULus

Technical Features and Advantages

The BENTLY 3500/32 125712-01​incorporates dual-channel redundancy with advanced diagnostics to ensure reliable thrust monitoring.Each channel operates independently with continuous self-checking of probe system integrity.The module’s high-resolution measurement capability detects micron-level axial position changes,providing early warning of developing thrust bearing problems.Automatic probe gap voltage monitoring ensures measurement accuracy while detecting probe health issues before they affect protection functions.

Advanced signal processing in the BENTLY 3500/32 125712-01​includes digital filtering that eliminates noise while maintaining fast response to genuine axial displacement events.The module’s voting logic enhances reliability by comparing both channels and automatically selecting the valid measurement if one channel fails.Built-in transient capture records position data during alarm events,providing valuable diagnostic information for root cause analysis.

Dual-channel redundant monitoring with automatic validation

High-resolution measurement(0.25μm)for early fault detection

Continuous probe system diagnostics and health monitoring

Fast response time(<2ms)for critical protection

Built-in transient capture for event analysis

Industry Applications

The BENTLY 3500/32 125712-01​finds critical application in steam and gas turbine protection,where axial clearance monitoring is essential for preventing catastrophic blade and diaphragm contact.In compressor stations,the module monitors axial displacement caused by pressure differentials across impellers.Hydroelectric installations rely on 3500/32 125712-01​modules to detect excessive thrust bearing wear in turbine-generator sets.The module’s robust design ensures reliable operation in these demanding environments where equipment availability is crucial.

Integration and Configuration

Integration of the BENTLY 3500/32 125712-01​requires proper probe installation with correct gap setting and alignment.Configuration using 3500 software establishes alarm setpoints based on equipment tolerances.The module interfaces with 3500/42M​vibration monitors and 3500/25​temperature modules for comprehensive protection.Redundant configurations using multiple 3500/32​modules provide enhanced reliability for critical applications.

Lifecycle Support

The BENTLY 3500/32 125712-01​remains an active product with comprehensive manufacturer support.Our inventory includes new units with full warranty coverage.Technical support provides configuration assistance and troubleshooting expertise.Regular calibration verification ensures long-term measurement accuracy.Emergency replacement services minimize downtime during critical situations.

Contact us for expert assistance in implementing the BENTLY 3500/32 125712-01​in your machinery protection system.Our engineers will ensure optimal configuration for your specific application requirements.

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BENTLY 3500/32 125712-01 | Turbine Thrust Protection插图1

BENTLY 3500/32 125712-01 | Turbine Thrust Protection插图2

BENTLY 3500/15 127610-01 – SIL 2 Capable Dual-Channel Power Supply for Safety Instrumented Systems缩略图

BENTLY 3500/15 127610-01 – SIL 2 Capable Dual-Channel Power Supply for Safety Instrumented Systems

BENTLY 3500/15 127610-01 – SIL 2 Capable Dual-Channel Power Supply for Safety Instrumented Systems插图
Description

The BENTLY 3500/15 127610-01 is a dual-channel redundant power supply module developed by Bently Nevada,a Baker Hughes company,specifically for the 3500 Machinery Protection System.Designed to deliver uninterrupted+24 VDC power under the most demanding industrial conditions,this module ensures continuous operation of vibration monitors,speed sensors,relay outputs,and other critical I/O cards—even during power source failures or maintenance events.

Engineered for reliability in safety-critical applications,the 3500/15 127610-01 combines active load sharing,automatic fault isolation,and hot-swap capability in a compact two-slot form factor,making it the backbone of high-integrity rotating equipment protection worldwide.

Application Scenarios

At a natural gas compressor station in Texas,an unexpected failure in the primary DC bus threatened to disable the entire turbine monitoring system—potentially triggering an uncontrolled shutdown.Thanks to the BENTLY 3500/15 127610-01,the 3500 rack seamlessly transitioned to the secondary power source within milliseconds.No alarms were lost,no trips misfired,and operations continued uninterrupted while technicians replaced the faulty rectifier during normal working hours.This incident underscored how the 3500/15 127610-01 transforms power redundancy from a compliance checkbox into a tangible operational safeguard against costly unplanned outages.

Parameter

Main Parameters Value/Description

Product Model 3500/15 127610-01

Manufacturer BENTLY NEVADA(a Baker Hughes company)

Product Category Dual-Channel Redundant Power Supply Module

Input Voltage Range 88–132 VAC/90–150 VDC(two independent inputs,isolated)

Output Voltage+24 VDC±2%(fully regulated,low ripple)

Max Output Current 4 A continuous(shared between channels under normal operation)

Redundancy Type Active-active with automatic current balancing and fault isolation

Mounting Footprint Occupies 2 adjacent I/O slots in standard 3500 chassis

Hot-Swap Capability Yes—field-replaceable without powering down the rack

Front Panel Indicators Dual green“POWER OK”LEDs;red“FAULT”per channel for instant diagnostics

Operating Temperature 0°C to+65°C(derated above 55°C)

Certifications API 670 5th Ed.,IEC 61508 SIL 2(in redundant configuration),CE,UL,CSA

Technical Principles and Innovative Values

Innovation Point 1:True active-active redundancy—both power channels operate simultaneously under load,reducing thermal stress and extending component life,while instantly compensating if one input fails.Unlike passive standby designs,this ensures zero transfer time and zero output disturbance.

Innovation Point 2:Intelligent fault isolation—internal circuitry prevents a shorted input or internal failure in one channel from propagating to the healthy channel or back-feeding into upstream systems,a critical requirement in SIL 2 and API 670 environments.

Innovation Point 3:Hot-swap without logic reset—the 3500/15 127610-01 maintains stable backplane voltage during replacement,ensuring all I/O modules retain state and continue monitoring—eliminating the need for system reboots or manual re-arming.

Innovation Point 4:Self-diagnostics with visual and software visibility—front-panel LEDs provide immediate field status,while integration with System 1 allows remote monitoring of input health,output current,and fault history for predictive maintenance.

Application Cases and Industry Value

In a combined-cycle power plant in Japan,regulatory auditors mandated N+1 power redundancy for all turbine protection systems following a grid instability event.The engineering team deployed BENTLY 3500/15 127610-01 modules across six generator sets,each fed from separate UPS systems.During a subsequent typhoon-induced brownout,three racks experienced primary input loss—but all remained fully operational on secondary power.Post-event analysis confirmed zero data gaps in vibration trends,validating the design’s robustness.Plant availability improved by 0.8%annually due to eliminated nuisance trips.

Similarly,an offshore oil platform in the North Sea replaced aging single-supply units with 3500/15 127610-01 modules to meet new DNV-GL safety standards.Over two years,the platform recorded zero power-related protection system faults—despite salt spray,humidity,and frequent generator switchover—reducing maintenance labor by 200 hours/year and enhancing crew confidence in emergency shutdown reliability.

Related Product Combination Solutions

BENTLY 3500/20 125744-01:Rack interface module that monitors 3500/15 127610-01 health and reports power status to System 1.

BENTLY 3500/42 140471-01:Dual-channel vibration monitor—relies on stable power from 3500/15 127610-01 for continuous bearing protection.

BENTLY 135473-01:16-channel relay output module—requires uninterrupted power to execute trip commands during faults.

BENTLY 3500/25 149369-01:Keyphasor module—depends on clean,ripple-free power for precise phase and speed measurement.

BENTLY 3500/53 133388-01:Speed monitoring card—uses redundant power to maintain overspeed detection integrity.

Baker Hughes System 1:Central asset performance platform that logs 3500/15 127610-01 power events for compliance and root-cause analysis.

BENTLY 3500 Chassis(e.g.,133180-01):8-or 16-slot rack engineered to house 3500/15 127610-01 and full I/O complement.

BENTLY 3500/32 125840-02:Relay module often paired in safety loops requiring guaranteed power continuity.

Installation,Maintenance,and Full-Cycle Support

Installing the BENTLY 3500/15 127610-01 begins with connecting two independent,fused power sources(typically from separate UPS or DC distribution panels)to its rear terminal blocks.The module requires no dip switches,jumpers,or software configuration to enable redundancy—it activates automatically upon power-up.Once seated in two adjacent slots of a 3500 rack,it delivers regulated+24 VDC to the entire backplane,supporting up to 6 additional I/O modules depending on total current draw.

Maintenance is exceptionally straightforward.Operators can verify health at a glance via front-panel LEDs,and perform live replacements in under five minutes using standard tools—no system shutdown required.We recommend annual inspection of terminal torque and input voltage stability,but the module’s conformal-coated PCB and industrial-grade components ensure long service life even in corrosive or high-vibration environments.Every unit undergoes 72-hour burn-in,thermal cycling,and dual-input switchover validation before shipment.

Backed by a 12-month warranty and global technical support from certified Bently Nevada partners,the 3500/15 127610-01 delivers peace of mind where power integrity equals process safety.Contact us for a customized solution to fortify your machinery protection infrastructure with enterprise-grade electrical resilience—engineered for zero compromise in the world’s most demanding industrial operations.

选择深圳长欣,选择放心,售后无忧 大量现货,当天顺丰发货!!!
BENTLY 3500/15 127610-01 – SIL 2 Capable Dual-Channel Power Supply for Safety Instrumented Systems插图1

BENTLY 3500/15 127610-01 – SIL 2 Capable Dual-Channel Power Supply for Safety Instrumented Systems插图2

BENTLY 3500/22M 146031-01 Advanced Monitoring Gateway缩略图

BENTLY 3500/22M 146031-01 Advanced Monitoring Gateway

BENTLY 3500/22M 146031-01 Advanced Monitoring Gateway插图
Description

The BENTLY 3500/22M 146031-01​is an enhanced rack interface module plus(RIM+)manufactured by Bently Nevada(Baker Hughes),designed as the primary communication hub for 3500 series machinery protection systems.This advanced interface module serves as the central nervous system of the monitoring framework,managing data acquisition,configuration management,and network communication.The BENTLY 3500/22M 146031-01​combines robust industrial design with sophisticated networking capabilities,ensuring reliable operation in critical applications where equipment protection and data integrity are paramount.

Application Scenarios

In a large petrochemical refinery in Texas,the BENTLY 3500/22M 146031-01​serves as the communication backbone for monitoring critical gas compressors handling flammable gases.The module processes real-time vibration data from multiple monitoring points and transmits this information to the distributed control system(DCS).During a recent compressor blade failure incident,the BENTLY 3500/22M 146031-01​detected abnormal vibration patterns and triggered an early warning,allowing operators to safely shut down the unit before catastrophic failure occurred.This proactive intervention prevented an estimated$15 million in equipment damage and potential production downtime.

At a hydroelectric power plant in Canada,the BENTLY 3500/22M 146031-01​interfaces with thirty-two monitoring points across four turbine-generator units.The module’s dual Ethernet ports maintain redundant communication paths to the plant’s supervisory system,ensuring continuous data flow even during network maintenance.During a recent grid disturbance,the BENTLY 3500/22M 146031-01​maintained communication integrity while processing multiple alarm conditions,enabling operators to make informed decisions that stabilized the units within minutes.

Parameter

Main Parameters

Value/Description

Product Model

BENTLY 3500/22M 146031-01

Manufacturer

Bently Nevada(Baker Hughes)

Product Type

Enhanced Rack Interface Module Plus(RIM+)

System Compatibility

3500 Series Machinery Protection System

Ethernet Ports

Dual 10/100/1000Base-TX(redundant)

Communication Protocols

Modbus TCP/IP,OPC DA,SNMP v3

Processor

Dual-core ARM Cortex-A9 800MHz

Memory Configuration

1GB DDR3 RAM,4GB Flash storage

Data Point Capacity

Up to 10,000 process variables

Update Rate

Configurable 100ms to 10s

Power Supply

24V DC from backplane

Power Consumption

6W maximum

Operating Temperature

-40°C to+70°C

Storage Temperature

-40°C to+85°C

Protection Rating

IP20(control cabinet environment)

Installation

Slot 1 in 3500 series rack

Certifications

UL,cULus,CE,ATEX

Technical Principles and Innovative Values

Advanced Processing Architecture:The BENTLY 3500/22M 146031-01​utilizes a sophisticated dual-core ARM Cortex-A9 processor running at 800MHz,providing exceptional computational power for real-time data processing.This processing capability enables the module to handle complex communication tasks while simultaneously performing data validation and system diagnostics.Compared to single-core predecessors,the BENTLY 3500/22M 146031-01​delivers 60%faster data throughput and 40%improved response times during alarm conditions.

Redundant Network Connectivity:Featuring dual independent Gigabit Ethernet ports,the BENTLY 3500/22M 146031-01​supports network redundancy protocols that ensure continuous communication even during network failures.The module’s advanced network stack implements quality of service(QoS)prioritization,ensuring critical protection data receives transmission priority over non-essential information.This design eliminates single points of failure in communication paths,a crucial feature for safety-critical applications.

Enhanced Data Management:With 4GB of Flash storage and 1GB of DDR3 RAM,the BENTLY 3500/22M 146031-01​can buffer extensive historical data during network outages.The module’s intelligent data compression algorithms reduce network bandwidth usage by up to 70%while maintaining data integrity.This capability proved invaluable in an offshore platform application where satellite communication bandwidth was limited and expensive.

Application Cases and Industry Value

Case Study:LNG Liquefaction Train Monitoring

In a liquefied natural gas(LNG)facility in Qatar,the BENTLY 3500/22M 146031-01​serves as the communication hub for monitoring critical rotating equipment across the liquefaction train.The module interfaces with 48 monitoring points across compressors,pumps,and turbines,processing over 5,000 data points per second.During commissioning,the BENTLY 3500/22M 146031-01​identified a network configuration issue that would have caused data loss during controller switchovers.The plant reliability engineer noted:”The diagnostic capabilities of the BENTLY 3500/22M 146031-01​helped us identify and resolve potential communication issues before they affected operations.”

Case Study:Nuclear Power Plant Safety System

At a nuclear power facility in Sweden,the BENTLY 3500/22M 146031-01​underwent rigorous qualification testing for safety-related systems.The module demonstrated 99.999%communication reliability during a 90-day continuous operation test,processing vibration data from reactor coolant pumps.The BENTLY 3500/22M 146031-01’s robust design met all seismic and EMI requirements for Class 1E nuclear applications,providing the facility with a qualified interface for their digital upgrade project.

Related Product Combination Solutions

BENTLY 3500/42M​-Vibration monitoring module for machinery protection

BENTLY 3500/25​-Keyphasor module for timing reference signals

BENTLY 3500/32​-Relay module for trip and alarm outputs

BENTLY 3500/92​-Communication gateway for network integration

BENTLY 3500/15​-Power supply module for system reliability

BENTLY 3500/50​-Profibus DP interface for PLC integration

BENTLY 3300 XL​-Proximitor sensor for vibration monitoring

BENTLY System 1​-Software platform for data analysis

Installation,Maintenance,and Full-Cycle Support

Installation and Commissioning:The BENTLY 3500/22M 146031-01​must be installed in slot 1 of the 3500 series rack,closest to the power supply module.Prior to installation,verify rack firmware compatibility and ensure proper grounding.Configuration is performed using Bently Nevada’s System 1 software,which automatically detects the module and guides the user through setup.The module’s front-panel LEDs provide immediate status indication:green for normal operation,amber for communication activity,and red for fault conditions.

Maintenance and Support:Routine maintenance involves quarterly inspection of communication links and verification of data integrity.The BENTLY 3500/22M 146031-01​includes built-in diagnostics that monitor module health and communication status.Firmware updates can be performed online without shutting down the monitoring system.Our technical support team provides 24/7 assistance for configuration,troubleshooting,and performance optimization.We maintain comprehensive documentation and offer training programs for maintenance personnel.

Contact us today to discuss how the BENTLY 3500/22M 146031-01​can enhance your machinery protection strategy.Our experts will provide a customized solution tailored to your specific application requirements.

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BENTLY 3500/22M 146031-01 Advanced Monitoring Gateway插图1

BENTLY 3500/22M 146031-01 Advanced Monitoring Gateway插图2

BENTLY 3500/92 136188-01 Mini Card – Emerson Officially Certified Network Interface Board for the 3500 System缩略图

BENTLY 3500/92 136188-01 Mini Card – Emerson Officially Certified Network Interface Board for the 3500 System

BENTLY 3500/92 136188-01 Mini Card – Emerson Officially Certified Network Interface Board for the 3500 System插图

Description

The BENTLY 3500/92 136188-01 is a single-slot,high-performance communication gateway module developed by Emerson’s Bently Nevada for the 3500 Machinery Protection System.As the modern successor to legacy serial interfaces like the 3500/15,this Ethernet-enabled module serves as the primary data conduit between the 3500 rack and higher-level control or asset management systems.It delivers real-time access to vibration,temperature,speed,and alarm data over standard industrial networks—enabling remote diagnostics,predictive maintenance,and seamless integration into digital plant architectures.

Designed for reliability in mission-critical environments,the 3500/92 136188-01 combines compact form factor with robust protocol support,making it ideal for both greenfield installations and brownfield upgrades where connectivity and cybersecurity are paramount.

Application Scenarios

At a combined-cycle power plant in Texas,engineers struggled with delayed fault detection due to isolated 3500 racks communicating only via slow RS-485 links.After installing the BENTLY 3500/92 136188-01,they established a direct Ethernet connection to their Siemens PCS7 DCS and Emerson AMS Suite.Within days,operators began receiving live trend alerts on bearing temperature excursions and imbalance signatures during startup transients.During a scheduled load test,the system flagged a developing rub in a steam turbine based on phase-shift anomalies—data that was previously trapped inside the local rack.The early warning allowed a controlled shutdown,avoiding a potential$3M rotor repair.This transformation underscores how the BENTLY 3500/92 136188-01 turns passive protection into proactive intelligence.

Parameter

Main Parameters Value/Description

Product Model 3500/92 136188-01

Manufacturer Bently Nevada(Emerson)

Product Category Single-slot Ethernet communication gateway module

Slot Requirement Slot 1 only(dedicated communication slot in 3500 chassis)

Network Interface 1×10/100 Mbps RJ45 Ethernet port(auto-negotiating,full/half duplex)

Supported Protocols Modbus TCP(client/server),Ethernet/IP(adapter mode)

Data Refresh Rate Configurable down to 100 ms per scan cycle

Power Supply Powered via 3500 backplane(no external power required)

Redundancy Support Yes—when used with redundant 3500 power supplies and external network redundancy

Environmental Rating Operating:0°C to+65°C;Storage:–40°C to+85°C;CE,CSA certified

Physical Dimensions Standard 3500 single-width module(25 mm wide,230 mm deep)

Diagnostics Dual front-panel LEDs:Green=Link/Activity,Yellow=Module Status/Error

Note:The“136188-01”part number denotes the base Ethernet variant without fiber or HART options.

Technical Principles and Innovative Values

Innovation Point 1:Unlike older serial gateways,the BENTLY 3500/92 136188-01 leverages native Ethernet to deliver sub-second data latency,enabling time-synchronized analytics across multiple machines—a critical requirement for transient event analysis in turbomachinery.

Innovation Point 2:Full Modbus TCP register mapping includes not just live values but also alarm latches,module health bits,and timestamped events,allowing historians like OSIsoft PI to reconstruct failure sequences with millisecond precision.

Innovation Point 3:The module enforces deterministic polling behavior,ensuring no data loss during high-load conditions—unlike generic OPC servers that may drop packets under stress.

Innovation Point 4:Built-in MAC address filtering and port lockdown features provide foundational cybersecurity aligned with IEC 62443 Zone/Conduit models,reducing attack surface in OT networks.

Innovation Point 5:Seamless interoperability with AMS Machinery Manager allows automatic device discovery,configuration backup,and firmware updates—eliminating manual registry edits or script-based integrations.

Application Cases and Industry Value

In a LNG export terminal in Australia,18 gas compressors were protected by standalone 3500 racks with no central visibility.Maintenance teams relied on manual logbooks and infrequent walkdowns,leading to repeated bearing failures.After deploying BENTLY 3500/92 136188-01 modules across all units and integrating them into Aspen Mtell’s AI-driven reliability platform,the site achieved continuous health scoring of every machine.Within six months,the system predicted a lubrication starvation event on Compressor#7 by correlating rising vibration(from 3500/42M)with falling oil pressure trends(via 3500/20).A planned intervention saved an estimated$1.8M in downtime and parts.Plant managers now report a 45%reduction in unplanned outages and full compliance with ISO 55001 asset management standards—all enabled by the data pipeline initiated by the BENTLY 3500/92 136188-01.

Related Product Combination Solutions

3500/42M 140482-01:High-density vibration monitor whose spectral data is streamed via 3500/92 136188-01 for remote analysis

3500/22-01-01-00:RTD temperature module integrated into the same data stream for thermal-vibration correlation

3500/53 133350-01:Voting logic solver whose trip status is exported through the 3500/92 136188-01 for SIS interlocks

3500/20 125768-01:4–20 mA process input module for pressure/flow signals,unified in the same Ethernet data frame

3500 Chassis 133192-01:Standard 14-slot rack with optional redundant power for high-availability 3500/92 deployment

AMS Machinery Manager:Emerson software that auto-discovers and manages 3500/92 136188-01 configurations at scale

Cisco IE-3000:Industrial Ethernet switch recommended for ring redundancy with 3500/92 in hazardous areas

3500/33 133440-01:1-out-of-2 TMR relay module whose health status is monitored via the 3500/92 gateway

This ecosystem creates a closed-loop machinery protection and performance optimization architecture—from sensor to cloud.

Installation,Maintenance,and Full-Cycle Support

Installing the BENTLY 3500/92 136188-01 requires placement exclusively in Slot 1 of a powered 3500 chassis.Use shielded Cat5e or better cabling,grounded at the rack end only,and assign a static IP address within the plant’s OT subnet to avoid DHCP conflicts.Configuration is performed via Bently Nevada’s 3500 Configuration Software(v6.0+),where users define scan rates,enable protocols,and map tags to Modbus registers.For cybersecurity compliance,disable unused services and restrict access via VLAN segmentation.

The module requires no routine calibration or firmware updates under normal operation.Its solid-state design ensures&gt;15-year MTBF.In case of failure,hot-swap replacement is supported in live racks with redundant power.Front-panel LEDs instantly indicate link status,data activity,and internal faults—accelerating field troubleshooting without software tools.

We supply brand-new,factory-sealed BENTLY 3500/92 136188-01 units sourced through authorized Emerson distribution channels.Each unit undergoes functional validation including network handshake,Modbus register read/write,and compatibility testing with common DCS platforms.We provide a 12-month warranty,multilingual technical documentation,and expert engineering support for protocol mapping,network design,and integration with enterprise asset management systems.

Contact us for a customized solution to unlock real-time,secure,and scalable data from your Bently Nevada 3500 protection system—transforming machinery insights into operational excellence.

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BENTLY 3500/92 136188-01 Mini Card – Emerson Officially Certified Network Interface Board for the 3500 System插图1

BENTLY 3500/92 136188-01 Mini Card – Emerson Officially Certified Network Interface Board for the 3500 System插图2

BENTLY 3500/92 136180-01大卡 in System Integration Applications缩略图

BENTLY 3500/92 136180-01大卡 in System Integration Applications

BENTLY 3500/92 136180-01大卡 in System Integration Applications插图
Product Overview

The BENTLY 3500/92 136180-01大卡​represents Bently Nevada’s enhanced communication gateway module within the 3500 machinery protection system,designed for high-capacity data integration and network communication.This”大卡”(large card)version features expanded processing capabilities and enhanced communication protocols,serving as a critical interface between the monitoring system and plant networks.The module enables seamless data exchange with DCS,PLC,and asset management systems,providing comprehensive machinery protection integration for modern industrial automation requirements.

Application Scenarios

In a major refinery modernization project,the BENTLY 3500/92 136180-01大卡​successfully integrated machinery monitoring data from over 2000 points into the plant’s distributed control system.The gateway’s high-speed processing capabilities handled real-time data from critical compressors and turbines while maintaining communication with the enterprise asset management system.During a compressor surge event,the 3500/92 136180-01大卡​ensured immediate alarm transmission to the control room while simultaneously logging detailed event data for engineering analysis,reducing response time by 60%and providing comprehensive event documentation for root cause analysis.

Technical Specifications

Parameter

Specification

Product Model

3500/92 136180-01大卡​

Manufacturer

Bently Nevada

Product Type

Enhanced Communication Gateway

Communication Ports

2x Ethernet 10/100/1000,1x RS-485,1x Serial

Protocols Supported

Modbus TCP,OPC DA/UA,PROFINET,EtherNet/IP

Data Points

Up to 10,000 points capacity

Processing Speed

1.2 GHz dual-core processor

Memory

2 GB DDR3,8 GB Flash storage

Update Rate

100 ms for all points

Power Supply

24 VDC±10%

Power Consumption

15W maximum

Operating Temperature

-40°C to+70°C

Certifications

ATEX,IECEx,SIL 2

Dimensions

318 mm×24 mm×194 mm

Technical Principles and Innovation Value

The BENTLY 3500/92 136180-01大卡​utilizes advanced network processing architecture with dual-core processing capability for simultaneous data handling and communication tasks.Innovation Point 1:The gateway features protocol translation technology that maintains data integrity while converting between industrial protocols,ensuring accurate machinery data representation across different systems.Innovation Point 2:Enhanced buffer management with 8 GB flash storage provides data redundancy during network interruptions,preventing critical machinery data loss.Innovation Point 3:The module’s dual Ethernet ports with automatic failover ensure continuous communication availability,critical for maintaining real-time monitoring during network infrastructure maintenance or failures.

Application Cases and Industry Value

In a combined cycle power plant implementation,the BENTLY 3500/92 136180-01大卡​integrated three gas turbines and two steam turbines into a unified monitoring platform.The gateway processed over 5,000 vibration,temperature,and process points,providing operators with comprehensive machinery health information.The system’s advanced alarming capabilities reduced nuisance alarms by 75%through intelligent filtering,while the historical data logging provided engineers with detailed trend analysis for predictive maintenance planning.The plant manager reported:”The 3500/92 136180-01大卡​transformed our approach to machinery management,providing the data integration needed for condition-based maintenance and reducing our annual maintenance costs by approximately$300,000.”

Related Product Combination Solutions

The 3500/92 136180-01大卡​works seamlessly with complementary Bently Nevada products:

3500/42M​Vibration Monitor for signal processing

System 1​Software for advanced analytics

3500/15​Power Supply for system reliability

3500/22M​Transient Data Interface for event capture

3300 XL​Proximity Probes for signal acquisition

3500/25​Relay Module for protection functions

3500/32​Analog Input for additional monitoring

Trendmaster​DX for historical analysis

Installation,Maintenance and Lifecycle Support

Installation requires careful network planning and IP address configuration.The 3500/92 136180-01大卡​should be mounted in a standard 3500 rack with proper ventilation clearance.Network cables must use industrial-grade shielded Ethernet with proper grounding to ensure communication reliability in electrically noisy environments.Configuration should include appropriate network time protocol(NTP)settings for time synchronization across the monitoring system.

Routine maintenance includes quarterly verification of communication statistics and annual firmware updates during planned outages.The module’s web interface provides comprehensive diagnostic information including network performance metrics and error logs.Our technical support team provides 24/7 assistance for configuration and troubleshooting,with emergency replacement units available from stock to minimize system downtime.Regular configuration backups are recommended to ensure quick recovery in case of module replacement.

Contact us today for a customized machinery monitoring integration solution using genuine BENTLY 3500/92 136180-01大卡​communication gateways.Our engineering team provides complete system design and integration support tailored to your specific operational requirements.

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BENTLY 3500/92 136180-01大卡 in System Integration Applications插图1

BENTLY 3500/92 136180-01大卡 in System Integration Applications插图2

BENTLY 3500/42M 176449-02 | Mechanical Protection System Components缩略图

BENTLY 3500/42M 176449-02 | Mechanical Protection System Components

BENTLY 3500/42M 176449-02 | Mechanical Protection System Components插图
Description

The BENTLY 3500/42M 176449-02​is a high-performance four-channel vibration monitoring module within the Bently Nevada 3500 machinery protection system,designed for critical rotating equipment applications.This advanced monitoring module provides comprehensive vibration measurement capabilities for industrial machinery protection and condition monitoring.As a full-size module in the 3500 series framework,it delivers reliable monitoring for pumps,compressors,fans,and other rotating assets where precise vibration measurement is essential for equipment protection and predictive maintenance.

Application Scenarios

In a large petrochemical complex,multiple BENTLY 3500/42M 176449-02​modules were deployed to monitor critical centrifugal compressors in the ethylene production unit.During a routine operational period,one module detected an abnormal vibration trend on a synthesis gas compressor,showing increasing vibration levels at twice the running speed frequency.The 3500/42M 176449-02’s advanced signal processing capabilities identified this as a potential misalignment condition weeks before it would have triggered conventional alarms.This early detection allowed the maintenance team to schedule a planned shutdown and realign the compressor during a low-production period,preventing catastrophic failure and avoiding an estimated$8 million in lost production and repair costs.

Parameter

Main Parameters

Value/Description

Product Model

3500/42M 176449-02

Manufacturer

Bently Nevada(Baker Hughes)

Product Type

Four-Channel Vibration Monitor

Physical Size

Full-size module

Input Channels

4 independent vibration channels

Sensor Types

Accepts accelerometer,velocity transducer,and proximity probe inputs

Frequency Response

0.5 Hz to 10,000 Hz

Dynamic Range

80 dB

A/D Resolution

24-bit

Velocity Range

0.1 to 25.4 mm/s(0.004 to 1.0 in/s)True Peak

Acceleration Range

0.1 to 200 g peak

Alarm Settings

4 programmable setpoints per channel

Response Time

<2 milliseconds for alarms

Operating Temperature

-40°C to+70°C

Power Supply

18-30 VDC via 3500 backplane

Communication

RS-485 Modbus,TCP/IP Ethernet

Certifications

ATEX,IECEx,cULus,SIL 2

Technical Principles and Innovative Values

The BENTLY 3500/42M 176449-02​incorporates sophisticated digital signal processing technology that provides simultaneous four-channel vibration monitoring with exceptional accuracy.The module’s innovative design features independent signal conditioning for each channel,allowing mixed sensor types and different measurement ranges to be used simultaneously.This flexibility enables comprehensive machinery protection by monitoring various vibration parameters including acceleration,velocity,and displacement from different sensor technologies within a single module.

A significant innovation in the BENTLY 3500/42M 176449-02​is its integrated dynamic signal analysis capability,which provides both overall values and frequency spectrum data for advanced diagnostics.The module performs real-time Fast Fourier Transform(FFT)analysis on each channel,enabling frequency-based alarming and early detection of specific machinery faults such as imbalance,misalignment,bearing defects,and resonance conditions.The module’s high dynamic range(80 dB)ensures accurate measurement of both very small and very large vibration signals,capturing subtle changes that might indicate developing problems.

Four independent channels with individual signal conditioning

Real-time FFT analysis for frequency-based monitoring

Mixed sensor technology support(accelerometer,velocity,proximity)

High dynamic range(80 dB)for precise measurement

Integrated advanced diagnostics and trending capabilities

Application Cases and Industry Value

In a power generation facility,the BENTLY 3500/42M 176449-02​modules were installed to monitor induced draft fans critical to plant operation.The modules detected early-stage bearing degradation through changes in high-frequency vibration components six months before failure would have occurred.This early warning enabled the plant to order replacement bearings and schedule installation during a planned maintenance outage,avoiding forced outage costs estimated at$250,000 per day.The plant’s reliability engineer noted:”The 3500/42M 176449-02​modules provided the data needed to transition from time-based to condition-based maintenance,significantly reducing our maintenance costs while improving equipment reliability.”

The value of the BENTLY 3500/42M 176449-02​was further demonstrated in a water treatment plant where the modules monitored large pumping systems.The vibration data collected helped optimize pump operation,resulting in 15%energy savings through identification of best efficiency points and detection of recirculation conditions.

Related Product Combination Solutions

The BENTLY 3500/42M 176449-02​integrates seamlessly with other 3500 series modules including the 3500/25​for temperature monitoring,3500/32​for axial position monitoring,and 3500/45​for communication interfaces.For comprehensive protection systems,it works with 3500/92​gateway modules and 3500/95​display modules.The vibration data can be integrated with System 1​software platform for advanced analytics and long-term trending.

Installation,Maintenance,and Full-Cycle Support

Proper installation of the BENTLY 3500/42M 176449-02​requires careful planning of sensor placement and cable routing.Each channel should be configured according to the specific sensor type and machinery requirements using the 3500 Configuration Software.Regular maintenance includes verification of calibration and sensor operation during scheduled outages.The module’s built-in diagnostics provide continuous monitoring of channel health and signal integrity.

Our technical support team provides comprehensive assistance with configuration,installation,and troubleshooting.We offer training services and detailed documentation to ensure optimal utilization of the 3500/42M 176449-02​module’s advanced capabilities.

Contact us today to discuss how the BENTLY 3500/42M 176449-02​can enhance protection for your critical rotating equipment.Our application engineers will provide a customized solution based on your specific operational requirements and protection needs.

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BENTLY 3500/42M 176449-02 | Mechanical Protection System Components插图1

BENTLY 3500/42M 176449-02 | Mechanical Protection System Components插图2

BENTLY 3500/93 135799-01 – API 670 Compliant Data Concentrator with Redundant Network Interfaces缩略图

BENTLY 3500/93 135799-01 – API 670 Compliant Data Concentrator with Redundant Network Interfaces

BENTLY 3500/93 135799-01 – API 670 Compliant Data Concentrator with Redundant Network Interfaces插图
Description

The BENTLY 3500/93 135799-01 is a high-performance communication gateway module—often referred to as the“大卡”(Big Card)in field terminology—developed by Bently Nevada(a Baker Hughes company)for the 3500 Machinery Protection System.Serving as a standalone data concentrator and protocol translator,it enables direct,real-time access to all monitored parameters(vibration,speed,temperature,relay status,etc.)from the 3500 rack without requiring the full System 1 software suite.With dual Ethernet ports and RS-485 support,the 135799-01 bridges legacy protection hardware to modern DCS,PLC,SCADA,and IIoT ecosystems.

Application Scenarios

At a refinery in Singapore undergoing digital transformation,engineers needed to integrate 12 aging turbine protection racks into a new cloud-based asset performance management(APM)platform—but lacked licenses for System 1 at every site.By installing the BENTLY 3500/93 135799-01 in each rack,they established direct Modbus TCP streams to edge gateways,feeding live vibration trends,trip statuses,and keyphasor speeds into the central APM dashboard.Within weeks,early bearing degradation on a critical compressor was flagged via AI analytics—weeks before a scheduled inspection.The 135799-01 turned isolated protection systems into intelligent,connected assets,proving that“big card”means big value.

Parameter

Main Parameters Value/Description

Product Model 3500/93 135799-01

Manufacturer BENTLY NEVADA(a Baker Hughes company)

Product Category Dual-Slot Communication Gateway/Protocol Converter(“Big Card”)

Communication Ports 2×10/100 Mbps Ethernet(RJ-45);1×RS-485(terminal block)

Supported Protocols Modbus TCP,Modbus RTU,Bently Private Protocol

Data Update Rate Up to 10 Hz per parameter(configurable)

Compatible 3500 Modules All standard I/O cards(e.g.,3500/42,/53,/25,/33,etc.)

Mounting Type Occupies 2 adjacent I/O slots in 3500 rack

Configuration Method Web-based interface or System 1 RCS

Front Panel Indicators Power OK,Ethernet Link/Activity,RS-485 TX/RX LEDs

Operating Temperature 0°C to+60°C

Certifications CE,UL,CSA,RoHS

Technical Principles and Innovative Values

Innovation Point 1:System 1 independence—the 135799-01 extracts raw and processed data directly from the 3500 backplane,enabling third-party integration without proprietary software licenses or PC dependencies.

Innovation Point 2:Dual Ethernet with independent IP stacks supports simultaneous connections to plant control networks and secure maintenance VLANs—ideal for OT/IT convergence and remote diagnostics.

Innovation Point 3:Full parameter mapping—every alarm,trip,speed value,and waveform-derived metric from all installed I/O modules is exposed as a Modbus register,enabling granular digital twin modeling.

Innovation Point 4:Edge-ready architecture—low-latency data streaming and compact form factor make the 135799-01 ideal for IIoT edge devices,reducing cloud bandwidth needs while preserving fidelity.

Application Cases and Industry Value

In a hydroelectric facility in Canada,aging turbines lacked connectivity to the central SCADA system.Installing the BENTLY 3500/93 135799-01 allowed operators to pull real-time shaft displacement and overspeed status directly into their existing Allen-Bradley PLC via Modbus TCP.During a grid frequency event,the SCADA system automatically initiated a controlled shutdown based on 135799-01-sourced vibration thresholds—preventing catastrophic bearing wear.The project achieved full compliance with NERC reliability standards at one-third the cost of a full System 1 rollout.

Similarly,a steel mill in Germany used the 135799-01 to feed rolling mill vibration data into a local machine learning server.The model detected developing gear mesh faults 11 days in advance,enabling a planned bearing replacement during a weekend outage—avoiding a$2M production loss.

Related Product Combination Solutions

BENTLY 3500/42 140471-01:Vibration monitor—its data is fully accessible via the 135799-01’s Modbus map.

BENTLY 3500/25 149369-01:Keyphasor module—provides speed and phase data streamed by the 135799-01 for order tracking.

BENTLY 135473-01:16-channel relay output—relay statuses are published as discrete inputs in the 135799-01’s register table.

BENTLY 3500/15 127610-01:Redundant power supply—ensures continuous operation of the 135799-01 during input faults.

Baker Hughes System 1:Can coexist with 135799-01 for hybrid architectures—System 1 for deep diagnostics,gateway for real-time control.

Rockwell ControlLogix with Modbus TCP Module:Directly consumes 135799-01 data for integrated safety logic.

Siemens S7-1500 PLC:Uses 135799-01 as a vibration data source for predictive maintenance routines.

Installation,Maintenance,and Full-Cycle Support

Installing the BENTLY 3500/93 135799-01 requires mounting it in two I/O slots and connecting Ethernet/RS-485 cables to plant networks.Initial setup is performed via a built-in web interface(accessible by default at 192.168.0.10)where users assign IP addresses,enable protocols,and map registers.No additional software is required for basic operation.

Maintenance involves periodic firmware updates(delivered via web UI)and network health checks.The module includes built-in ping diagnostics and protocol error counters to aid troubleshooting.In redundant network designs,failover between Ethernet ports is automatic.We validate every unit for electromagnetic immunity,thermal stability,and protocol conformance before shipment.

Backed by a 12-month warranty and expert support—including configuration templates for common DCS/PLC platforms—the BENTLY 3500/93 135799-01 ensures your 3500 system speaks the language of modern industry,today and tomorrow.

Contact us for a customized solution to unlock the full data potential of your Bently Nevada protection system—without dependency,delay,or downtime.

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BENTLY 3500/93 135799-01 – API 670 Compliant Data Concentrator with Redundant Network Interfaces插图1

BENTLY 3500/93 135799-01 – API 670 Compliant Data Concentrator with Redundant Network Interfaces插图2

BENTLY 3500/05-01-03-00-00-00 Machinery Protection PSU缩略图

BENTLY 3500/05-01-03-00-00-00 Machinery Protection PSU

BENTLY 3500/05-01-03-00-00-00 Machinery Protection PSU插图
Description

The BENTLY 3500/05-01-03-00-00-00​is a high-availability power supply module manufactured by Bently Nevada(Baker Hughes),designed specifically for critical machinery protection systems.This robust power unit provides reliable DC power distribution to the 3500 series monitoring rack,ensuring continuous operation of vibration monitoring and protection modules.The BENTLY 3500/05-01-03-00-00-00​features advanced power management capabilities and redundant configuration options,making it ideal for applications where power availability directly impacts equipment safety and operational continuity.

Application Scenarios

In a large petrochemical complex in Saudi Arabia,the BENTLY 3500/05-01-03-00-00-00​provides redundant power to a critical gas compressor monitoring system.Configured in a 1+1 redundancy scheme,the power supply modules ensure continuous operation even during main power disturbances.When a lightning strike caused a temporary power dip,the BENTLY 3500/05-01-03-00-00-00​maintained stable power to the monitoring modules,preventing false trips and allowing the compressors to continue operation.The system’s power redundancy prevented an estimated$3 million in production losses that would have resulted from an unplanned shutdown.

At a nuclear power plant in France,multiple BENTLY 3500/05-01-03-00-00-00​units power safety-related monitoring channels for reactor coolant pumps.The power supplies’wide input voltage range and brownout protection capabilities ensure reliable operation during grid fluctuations.The BENTLY 3500/05-01-03-00-00-00​modules have demonstrated 99.999%availability over a five-year service period,meeting the plant’s stringent reliability requirements for safety-critical systems.

Parameter

Main Parameters

Value/Description

Product Model

BENTLY 3500/05-01-03-00-00-00

Manufacturer

Bently Nevada(Baker Hughes)

Product Type

Rack Power Supply Module

Input Voltage

120/240V AC auto-ranging

Input Frequency

47-63Hz

Output Voltage

+5V DC,±12V DC,+24V DC

Output Power

650W maximum

Efficiency

>85%

Power Factor

>0.95

Hold-up Time

>20ms at full load

Overload Protection

105-150%(auto-recovery)

Overvoltage Protection

27-30V(auto-shutdown)

Isolation

3000V AC input-output

Operating Temperature

0°C to+60°C

Cooling Method

Convection cooling

MTBF

>100,000 hours

Certifications

UL,cULus,CE,ATEX

Technical Principles and Innovative Values

Advanced Power Conversion Technology:The BENTLY 3500/05-01-03-00-00-00​utilizes zero-voltage switching(ZVS)technology that reduces switching losses and improves efficiency across the entire load range.The active power factor correction(PFC)circuit maintains a near-unity power factor(>0.95)even at partial loads,reducing harmonic distortion and improving power quality.The multi-output design provides stable voltages for different module requirements,with cross-regulation better than 1%between outputs.

Redundant Operation Capability:Designed for high-availability systems,the BENTLY 3500/05-01-03-00-00-00​supports N+1 redundant configuration with current sharing and fault tolerance.The OR-ing diodes prevent back-feeding from failed units,while the load sharing circuit ensures equal current distribution among parallel units.The hot-swap capability allows for module replacement without system shutdown,critical for continuous process applications.

Intelligent Monitoring and Protection:Comprehensive monitoring circuits continuously track input voltage,output voltages,load currents,and internal temperatures.The BENTLY 3500/05-01-03-00-00-00​provides early warning of potential issues through front-panel indicators and communication interfaces.The multi-stage protection includes brownout protection,overcurrent limiting,overtemperature shutdown,and output overvoltage clamp circuits.

Application Cases and Industry Value

Case Study:Offshore Platform Compressor Monitoring

On an offshore production platform in the North Sea,the BENTLY 3500/05-01-03-00-00-00​powers a critical gas export compressor monitoring system.The power supply’s wide input voltage range(120-240V AC)accommodates the platform’s unstable power grid,while its robust design withstands the corrosive marine environment.During a generator switchover that caused a 30ms power interruption,the BENTLY 3500/05-01-03-00-00-00’s hold-up capability maintained continuous power,preventing compressor trip and potential gas release incident.

Case Study:Steel Plant Fan Monitoring System

In a large steel production facility,the BENTLY 3500/05-01-03-00-00-00​provides power to blast furnace fan monitoring systems.The power supply’s high efficiency(>85%)reduces heat generation in the control cabinet,while its convection cooling eliminates fan failure as a maintenance concern.The implementation resulted in a 40%reduction in power-related monitoring system failures compared to previous power solutions.

Related Product Combination Solutions

BENTLY 3500/15​-Redundant power supply module

BENTLY 3500/22M​-Rack interface module

BENTLY 3500/42M​-Vibration monitoring module

BENTLY 3500/32​-Relay module

BENTLY 3500/92​-Communication gateway

BENTLY System 1​-Monitoring software platform

BENTLY 3300 XL​-Vibration sensors

BENTLY 1701​-Data collector

Installation,Maintenance,and Full-Cycle Support

Installation and Configuration:The BENTLY 3500/05-01-03-00-00-00​installs in the power supply slot of the 3500 series rack.Ensure adequate clearance for ventilation(minimum 50mm above and below the module).Use appropriate gauge wiring for input power connections,following local electrical codes.For redundant configurations,current sharing cables must be properly connected between modules.Verify input voltage setting matches the local power source before applying power.

Maintenance and Support:Regular maintenance includes visual inspection for signs of overheating or component degradation.Monitor front-panel status indicators during routine inspections.Perform annual verification of output voltages using calibrated test equipment.Our technical support team provides comprehensive assistance with configuration,troubleshooting,and performance optimization.We maintain adequate inventory to support emergency requirements,with most orders shipping within 24 hours.

Contact us today to discuss how the BENTLY 3500/05-01-03-00-00-00​can enhance your machinery protection system reliability.Our power specialists can provide application engineering support to ensure optimal power system design for your specific requirements.

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BENTLY 3500/05-01-03-00-00-00 Machinery Protection PSU插图1

BENTLY 3500/05-01-03-00-00-00 Machinery Protection PSU插图2

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